Differences Between Dry Cast Paver Moulds & Wet Cast Paver Moulds

Now while residents are more concerned about the aesthetic design of the concrete pavers, it is equally important to know the construction design of the pavers. By making sure that the paver is suitable for the job, this will also ensure the overall longevity of the projects lifetime. 

There are several differences when it comes to moulds. Let’s take a look at 2 of the most common and effective kinds of paver moulds. Wet cast pavers and Dry cast pavers.

How are the Wet cast pavers & Dry cast pavers made?

The primary difference between wet cast & dry cast pavers can be seen through its manufacturing process. 

Dry Cast Pavers 

In the case of dry cast pavers, only a small amount of water is used in the concrete mix. Like wet cast pavers, dry cast paver mixes are similarly placed into a mould and are then compressed with very high pressure using complex machinery. These compressed moulds are then cured on racks before being palletized. Since these kinds of pavers are air-cured they can be produced quickly and affordably.

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Wet Cast Pavers

Just like the name, the concrete used to manufacture wet cast pavers is actually more liquid-based. It has a high slump which gives it the ability to be poured from a mixer or truck. 

What is a slump?

Slump is a relative measurement in terms of concrete consistency, a slump test is usually conducted in order to measure the workability of a mix. The test involves filling a slump cone with concrete then carefully removing the cone and later measuring how much the concrete slumps from the height of the cone.

Mixing machines called concrete batch plants are used to combine pre-determined quantities of sand and coarse aggregate with the exact weight of the cement.

Additives are later added to speed up hydration, release agent, colourants, black & white efflorescence inhibitors as well as strengthening fibres.

The concrete mix is later poured into a flexible shaped mould for the paver and then levelled off.

A vibratory process is then used to settle the concrete, filling small voids and then forcing any small air pockets to be expelled through the open top surface.

Once the concrete has been cured, the mould is removed and the pavers are palletized and are ready to be sent for shipping. Also, the curing process for wet cast pavers is quite longer than a dry cast paver thereby making it more labour-intensive to produce. 

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How do Wet cast pavers & Dry cast pavers differ in terms of colour, strength & Protection

Color and Finish

Wet cast pavers usually feature colour tones that are more bold. They are smoother and have more intricate surfaces and can better imitate natural stone in their appearance. 

Dry cast pavers, on the other hand, have traditionally been more simplistic and are usually basic in colour and texture. Likewise, modern manufacturing techniques have made colour blends and surface textures more desirable.

Protection & Maintenance

After deciding the kind of pavers that you’re going to be using for your project, you need to ensure that it stays safe and protected from seasonal changes. In the case of both dry and wet cast pavers, they should be sealed to prevent possible staining, chemical deterioration from any acids pr salts and colour fading from use over a period of time.

Strength 

Both wet and dry cast pavers can be used for residential projects like driveways, walkways and patios.

Benefits of using Dry Cast Paving

  • Dry Cast pavers can be extremely durable and are more suitable for areas with high traffic.
  • They are more precise dimensional wise making it easy and quick to install.
  • They come in a wide variety of shapes and sizes for a wide variety of paving applications.rubber paver mould manufacturers

Benefits of using Wet cast Pavers

  • Wet cast pavers can be visually more appealing and also serve as an alternative solution to concrete brick paving.
  • Wet cast paving also has the advantage for providing a variety of paving shapes, textures and sizes.
  • The more diverse kinds of wet-casting paving moulds offer a practical paving option while simultaneously obtaining the natural look of the stone.
  • Wet cast pavers are more suitable for residential projects

If you’re looking for the right place that offers concrete paver moulds for wet cast pavers/ tiles, then you get the same from JR Rubber Industries. They provide all the complete solutions for exterior flooring industry with the manufacture and supply of rubber moulds for paver blocks

The supply of paver machinery, setting chemicals and colour oxides and complete technical assistance for concrete pavers production that features in-plant training and onsite assistance for production.

They offer a wide range of products like Rubber moulds for Pavers/Tiles/Kerbs/Cover, Blocks, polypropylene Plastic Moulds Pavers and other customized products. They also offer paver production lines like Mini paver plant, semi-mechanized paver plant and fully automatic paver plants.

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An Extensive Range Of Floor Tiles

                          

Floor Tiles

The Floor tiles are widely available in many attractive colors , shapes and design, which helps us make our flooring designs more advanced in its overall design. The floor covering provides a smooth, clean, impervious and attractive surface for the floored areas. Flooring is concerned with covering over a floor or subfloor and it provides a comfort walking surface. Floor tile offers high resistance to wear and tear due to human movement and movement of furniture and other allied activities related with it.

The special factor involved in its structure is its water resistance power and thus provide high protection against spoilage. High quality floor tiles are manufactured by using rubber stone molds and it has a high range of lifespan. The distinct features of floor tiles like its beauty, durability and ease of maintenance made it more flexible to the clients. The floor tiles are also available in different  patterns and textures to create an attractive look for your living room, bedroom, drawing and other surfaces.

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There are many advantages of using floor tiles are as follows :

  • The Tiles Are Polished That Makes You Easy To Clean.
  • Ease Of Maintenance.
  • Widely  Available In Attractive Colors, Shapes, and Design.
  • High Durability.
  • Water Resistant
  • Heat Resistant
  • High Impermeability To Acids And Other Chemical Liquids.
  • Flexibility In Its Usage.
  • No Color Distortion
  • Fully Finished Outlook

Two Main Kind Of Floor Tiles In Use :

1. Ceramic Floor Tiles

2. Porcelain Floor Tiles

Ceramic Floor Tiles : A popular range of home designers are  now choosing ceramic tiles for their flooring purposes. It offers a reliable and durable surface for almost every location inside the home like bedroom, kitchen, drawing room ,terrace and even also used in the swimming pool. This kind of tiles are now available in many designs and useful in delivering more attractive flooring patterns for home designs. Ceramic flooring now advanced as a versatile architectural resource that can be utilized in a variety of environments without causing any defects in shape, color and quality. It provides a hard tile surface covering, which makes the floor easier to maintain.

The most popular rubber mould manufacturers in Bangalore and rubber moulds manufacturers in India now providing a large variety of moulds in different shapes and designs, which help the customers to choose the finest quality products in accordance with their flooring desires. A full understanding of the advantages and applications of this material will allow you to make a well prepared flooring decision.

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Demanding Features Of Ceramic Tiles :

  • Demanding strength in quality
  • Hardness
  • Excellent water resistance
  • Good chemical resistance
  • Low thermal expansion

Porcelain Floor Tiles : Porcelain floor tiles are compact and resistant, which means that absorbs the wet and dirts appear on the tiles and also have high quality in its strength. Porcelain tiles are very durable in nature, long-lasting and creating beauty in your home or even outside areas. They’re also available in a large variety of colors, shapes, textures and ease of maintenance creates a high demand for porcelain tiles in the global market.

Floor tiles in Thailand is the perfect example to know about its global use in the world market. Porcelain  tile is one of the most durable tile materials in the floor tile category. Whether your tastes tend towards the neutral or the bold, find the perfect color of porcelain tile from the shop and create more trendy and unique flooring designs as your own. Apart from the floor tiles, designer tiles in Cambodia and Nigeria now deals a huge number of customers in this particular area.

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Key Features Of Porcelain Floor Tiles :

  • Permanency in Colour.
  • Dirt Resistance.
  • Environment Friendly.
  • Heat Resistant.
  • Available in Different Designs, Colors and Shapes.

Here I summarize, choose your best flooring designs with the perfect coupling of your dreams and desires with it. Keep your own uniqueness along with you…

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