Tips for Extending the Life and Getting the Most Out of Your Pavement

wet cast tiles

Longevity in home design is a precious gift, and your concrete paving blocks are the one thing you hope will perform well.

Though it’s a much stronger and ostensibly durable material than asphalt, concrete will still crack and wear out over time. Once the instant fresh laid hot paving block starts the cooling process, it starts to age and becomes vulnerable to the wear and tear of use and environmental factors. You can, however, significantly delay such effects with proper maintenance.

Driveway paving blocks, along with other paved surfaces need good maintenance and care in order to have it last as long as possible.

From the moment it cools, the pavers start to break down from exposure to oil, gas, heat and cold extremes, sun oxidation, salt corrosion, water penetration, pressure and impact damage, and other factors.

rubber paver moulds

When your concrete pavers are properly installed and maintained, it should last for decades.

Certain environmental intrusions, such as aggressive growth of tree roots or earth shifting, can cause cracks, but otherwise, your patio floor will remain intact for years and years.

Paver blocks typically survive longer than regular concrete because it has more protective coatings. They usually include a color hardener and a sealant applied to the surface, which protects it better from wear and abrasion.

These tips are designed to be a handy reference to help you with preventative maintenance on your paved surfaces, whether they are residential or commercial. Many factors contribute to the proper maintenance of a concrete patio. This guide discusses some useful tactics for preserving yours.

  • The less direct interaction your paving blocks have with the elements, the longer it will last. So you can extend the life of paver blocks by a few extra years with a canvas patio cover or pergola. You might desire this addition for looks and comfort anyways, so the protective aspect makes it more worth the investment.
  • Take the time to carefully inspect your pavement on a regular basis and watch for any major cracks, fading of painted markings, signs that point to wear and tear and the signs that repair work may be needed soon.

    plastic mould for paver tiles

  • Keep your pavement clean; ideally, you should take a pressure washer or standard garden hose with a spray attachment and wash away dirt, debris, or other foreign contaminants every week or two. You can also use liquid dish soap and a broom to scrub away spills or bird poop, then rinse with a garden hose. If the concretegets stained by grease, food spills, or something else, try to clean up the spill as soon as possible.
  • Seal coating definitely helps in slowing pavement deterioration and is useful on driveways, parking lots, and other surfaces. The sealer will also preserve the shine and color of the blocks. For maximum benefit, the standard recommendation for reapplication of sealer is once every two or three years, but if you notice the color fading or the sheen disappearing, you can have it reapplied sooner.
  • The sealant on concrete paver is designed to resist strong elements and normal wear and tear. Certain heavy-duty chemicals can corrode it and eliminate the sheen prematurely, however. Products that contain ammonium nitrates and sulfates are particularly harmful because they’ll attack the concrete directly.
  • All car and foot traffic must be kept off surfaces that have just been sealed for a minimum of 24 hours to allow ample curing time- this is critical to ensuring the paving blocks are not weakened or damaged from the start.
  • Proper attention to the tile cracks and early patching of minor issues will prevent them from growing into major headaches and will be cheaper in the long run as well and will extend the life of your pavement.

    automatic brick making

  • Tree and bush roots can compromise the integrity of your concrete if you don’t manage it properly. Roots will grow beneath the paving bricks, push it up, and cause it to crack. You can avoid a substantial cost of repairing with preventive measures. Have the roots in your yard trimmed regularly so they don’t endanger your pavers. You might also need to remove trees that develop extensive root systems to avoid future problems.
  • Fixing areas of ponding water as soon as possible reduces any chance of water seeping through and weakening the base and limits the formation of potholes and even worse the creation of sinkholes.

Whether you are looking for driveway paving or some other residential or commercial services, we, at JR Rubbers, offers an excellent range of Moulds for wet cast concrete pavers/tiles, paver machine, setting chemicals and color oxides and complete technical assistance for paver production with in-plant training and onsite assistance for production. Give us a call and we will be happy to discuss with you how we can help take care of all your paving, sealing, and finishing needs- whether big or small! We offer a range of paving options that our clients have come to love over the years. Call us today to get started and let us help you with all of your paving needs.

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3 Types of Paver Plants that JR Rubbers Offer

Automatic Paver Plant

Paver productions was too hard and time-consuming in its early years. Paver production workers used to do all the production process manually without any machinery help. However, as innovation progresses, machines started to replace a lot of work that man used to do. From automating some part of paver production, Engineers developed paver plants that can do the whole process of its own by one switch. Our Engineers at JR Rubbers produce 3 kinds of Paver plants for the client as per their requirement. Following are the 2 types of Paver plant that JR Rubbers build for the customer.

These paver plants are built at the client location as per the requirement from customer. Mini Paver plant is for the smaller paver producing companies who need comparatively lesser paver needs. This plant is automated in the different department, however, need several manual interventions during the paver production time.

Semi-Mechanized Paver Plant is the semi-automated plant which apt for a medium paver producing company. Semi Paver plant needs lesser manual interventions during the paver production process compared to mini paver plant. This plant can produce the much better unit of pavers as the specifications are higher than a mini plant.

rubber paver mould manufacturers

Fully Automatic Paver Plant is the most effective paver plant that produced by JR Rubbers. This paver plant does whole paver production process automatically and no manual intervention needed for continuing the workflow. Due to its extensive features, automatic paver plant produce the higher amount of paver compare to other 2 types of paver plants.

Below are the pavers that these plants are capable of building.

MINI PAVER PLANT

Mini Paver plant is a paver/tile production with  multitasking specifications. It is a high-performance paver plant with the capacity of performing large variety of tasks in the field. This plant has the capacity to build various level or pavers with a production capability of 3500-4000 moulds during the normal 8-hour shift.

Mini paver plant is basically for the small paver units. This plant needs manual intervention quite sometime during the paver production. Considering the low purchase cost, mini paver plant is famous among the upcoming paver business units.

paver mould making machine

Mini Paver Plant

This machine consist of

  • 2 VIBRO TABLE,
  • Approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the file size of 2 Ft* 2Ft with height 100mm
  • Capacity of 3000 square feet per 8 hour shift for tiles with automatic movement of rubber moulds
  • 2000 square feet per 8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of 150kg batch with a volume of 200-litre capacity.
  • Having the strength of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of 32” dia*depth 16”
  • Reduction gearbox system with a ratio of 40:1

HYDRAULIC TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • 500 km Hydraulic Muller type Grey Mixer machine.
  • Concrete mixing machine with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper with a capacity up to 400 litres
  • 7.5 HP and 750 KG and have a diamond of 55” Dia, 16” depth.

SEMI MECHANISED PAVER PLANT

Semi paver plant used for the production of paver or tile production. This machine can offer a high performance and can handle multiple tasks and it offer an option to produce different level of pavers pant with a capacity of 9000 to 10000 moulds/8 hour shift.

Semi Paver Plant is majorly required for medium sized paver units who can afford little better than mini paver plant. Semi paver plant is more powerful and efficient compared to its minor version.

automatic paving machine in kenya

                                                         Semi-Mechanised Paver Plant

This machine consist of

  • 2 VIBRO FORMING TABLE,
  • 3000 holes can drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the tile size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet per 8 hour shift for tiles with automatic movement of rubber
  • moulds and 2000 square feet per 8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING consist of

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of 150kg batch with a volume of 200-litre capacity.
  • Having a power of 3 HP electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of 32” dia*depth 16”
  • Reduction gearbox system with a ratio of 40:1

HYDRAULIC TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • 500 km Hydraulic Muller type Grey Mixer machine.
  • Concrete mixing process with a capacity of 500 kg & 700-litre volume.
  • Feeder hopper with a capacity up to 400 litres.
  • 7.5 HP and 750 KG and have a diamond of 55” Dia, 16” depth.

paver mould making machine
FULLY AUTOMATIC MACHINE

The fully automatic machine is an ultimate for business as it reduces manpower requirement and increases the efficiency by producing 25000 wet cast paver/day. Its automatic paver creation will refrain the duplication and waste of material handling which confirms the correct use of resources. This automatic paver plant introduced for the first time in the world by the most renowned manufacturer in India.

Fully automatic paver plant is the best paver producing plant JR Rubber produced as of now. This plant doesn’t require manual intervention and can produce the highest rate of pavers within a daytime. This is basically intended for the bigger paver manufacturing units.

Here are a few features of the fully automatic plant.

Vibrating Tables

JR rubbers being one of the best paver making company in the world is celebrating their silver jubilee in paver making field. Even after 25 years of experience, JR is standing on top and high in the paver manufacturing field. We have Mini, Semi, Fully automatic paver plant that offers an option to build different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 – 15 years. Here are some major points on why to choose JR for paver production.

  • The appearance of a non-static and anti-static inner layer
  • JR Rubbers deliver the finest quality of products in paver
  • There is no Paver shape deformation
  • There is no requirement to wash the molds, still, it will keep the shape.
  • Strength and durability are similar to automobile tyres
  • JR Products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products with long lasting durability.

<>Automatic Paver Plant

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Complete Process Overview of Paver Productions

 

paver productions

Remember the old days when we used to play on the soil in front or at the backyard of our house? Things are changed for good and all houses and industries started applying pavers in their ground spaces. This helps to provide more beautiful and clean surrounding as well as restricting insects entering the home or factory premises.

Ever wonder how these pavers are made?

Ever give a thought of the existence of paver productions plant?

Probably your answer is NO unless you are working in the paver manufacturing company. Here we are going to brief you about JR Rubber Mould paver manufacturing process. Before we begin, let’s give you some information about our JR Rubber mould company.

JR Rubber Moulds is one of the leading paver producing company with an enormous experience of 25 successful years. By establishing the client base in 29 countries across the globe. We have started our journey by opening our first branch in Kerala, India and spread our wings and expertise in India, South Asia and African countries. We have provides supports in

  • African Countries – Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
  • Asian Countries- Bahrain, Oman extending to Lebanon and in Southeast Asia – Vietnam
    rubber paver mould manufacturers

we are pioneered in paver manufacturing by gaining the status of the most trusted name in the paver producing industry. Our range of products include

Since we know a bit about the JR company, we can jump into the paver production process.

Paver Production Process

Paver production starts by segregating the pre-requisites and this process requires below resources.

  • 2 Vibrating table
  • Concrete Miller
  • Color Mixer
  • Baby chips
  • Crusher dust sand
  • Cement
  • Chemical
  • Colour Oxides
  • Power around 15 HP
  • Paver Moulds
  • Plywood Sheets

JR Rubber moulds is even capable of providing automatic paver plants which don’t need a manual intervention for paver production. However, we will be concentrating here on different stages of paver creation for a deep insight.

  1. Paver mixer and Color Mixer making

The first phase is to create the mixer for paver using the concrete miller. The mixer is created by mixing the cement with crusher dust sand, baby chips and water. The normal ratio of this mixer is Cement – 50 KG, crusher – 100 KG, Baby chips -84 KG and water as per requirement. All these ingredients should be mixed well to form the flowing mixer with the thick consistency.

On the other hand, color mixing machine can use for mixing the color using color oxides along with chemicals. Chemicals are used for water reduction in pavers in order to provide the ultimate strength. Whereas color oxides are used for coloring the paver along with drying out the paver for long durability. Here are few details about the chemical we are using.

  SMF-Sulphonated Melamine Formaldehyde

SMF powder and Color Oxides are used in the paver production. SMF is a well-known superplasticizer used in paver production around the world. It is a high-end water reducer in order to provide the maximum durability to pavers. SMF powder widely used for all types in all types of grouts, mortars, coating and as a component of the concrete admixtures and emulsions. The usage ratio is 2-4 gram per 1 kg.

PCE- Poly Carboxylated Either

PCE is also a plasticizer that performs a quick setting of mixer and water reduction. PCE is in liquid form with a quantity distributed drums. The usage ratio is 3-5 gram per 1 kg.

color oxide in algeria

 Color Oxides

Color oxides are used for used for coloring the tiles as per request and to make tile attractive. Color oxides also attached with the chemical which works as the plasticizer. The quantity of color requires only a little amount, that is 2 gram per 100 kg. There are re different types of oxides such as

1, Red Oxide
2, Black Oxide
3, Yellow Oxide
4, White Oxide
5, Grey Oxide

 Acrylic Resin

Color oxides are mainly used for providing the necessary colors to the tiles, it will make the paving designs more attractive. There is also chemicals added in it will which make the paver harder for improving the lifespan.

  1. Paver making

As the paver mixer prepared in concrete miller and color mixer and chemicals prepared parallelly, major paver production action can perform now. The process starts with layering the paver mould by color mix and place it on first vibrator table. The forward vibrating table will lead the paver mould to next table where the mould will be filled with paver mixer created in concrete miller. Again the paver will push to the vibrating table where the paver will fill its quantity in equal proportion.  After completing the table round, paver will be placed above the plywood sheet for one day to cool and harden the paver. The next day paver will take out and spread under the sun to soak the full water.

The above-mentioned process is the standard procedure used for paver production. However, JR Rubber Moulds went a step ahead and owning 2 types of plant that reduce the manual interventions in paver productions. These paver production plants are mentioned below.

 Mini Paver Plant

Mini Paver plant is paver/tile production which has multitasking specifications. It is a high-performance paver plant with the capacity of performing a large variety of task in the field. This plant has the capability to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

paver mould making machine

 Semi Mechanised Paver Plant

Semi paver plant used for the paver and tile production. This machine can offer high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers with a capacity of 9000 to 10000 moulds/8 hour shift.

 Fully Automatic Paver Machine.

The fully automatic machine is a lifesaver for business as it reduces the need of manpower and increases the efficiency by producing 25000 wet cast paver/day. This automatic paver creation will prevent the duplication and waste of material handling which assure the right use of resources. This plant introduced for the first time in the world and JR  is the most renowned machinery manufacturer in India.

JR rubber moulds having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years of experience, JR is standing on top and high in the paver creation field. We have Mini, Semi, Fully automatic paver plant that provides an option to build the different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver production.

  • Appearance of a non-static and anti-static inner layer
  • JR Rubber moulds deliver the finest quality of products in paver production
  • There is no shape deformation
  • There is no requirement to wash the molds, still it will keep the paver shape.
  • Strength and durability similar to automobile tyres
  • JR Products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products with long lasting durability.

 

<>paver productions

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Get to know about paver plant production in Kenya

paver productions

Kenya is an infamous African country known as greater horn of Africa. Kenya is also the largest economy in the eastern and central region of Africa. Having a large agricultural sector, Kenya is known for their tea and coffee export and fresh flowers are a fast-growing export. Even between the restless political and economic issues in and around Kenya, they manage to show a major progress in their economic and personal growth. There were many appreciate movements and inventions happened from Kenya which is praised by world leaders. Kenya also considered to be a growing African country with a lot of innovations and country is thriving to go pass their poverty and become in the list of a developed country. Being a country that surrounded by poverty for a long time, it will be a great achievement to come across all the obstacle and become a member of developed nations.

rubber paver mould

Kenya considered to be a potential African country is also a potential client for our paver productions. Hence, we ensure that we have our experienced and skilled expert engineers and technicians available in Nairobi so that all the fabrication of machinery and paver production of plants support anywhere in east and central Africa. To keep up our standard of work and maintain quality in our production, we have provided a complete and effective know-how on paver productions and trained the productions workers for the best and quality commercial production.  Having a strong base in Africa, Kenya is among the 10th African country where we established our cover block productions. The other countries we have our plants in Africa are Tanzania, Rwanda, Uganda, Somalia, Somaliland, Zambia, Malawi, Niger, and Nigeria. As we provide paver production all around the world, Africa is our strong base and our main showcase achievement.

As we already mentioned Kenya is among the 10th African country where we established our paver plant. This plant in Nairobi is also considered to be a hub to provide our services anywhere in East and Central Africa. Hence we provide a complete manufacturing support from Nairobi to all over Kenya and further to Africa. rubber block suppliers, PVC tile moulds, block mould, paver mould, etc are the few paver production services, we are providing from Nairobi. Here we are explaining a few of our major production and its making.

paver mould making machine

MINI PAVER PLANT

Mini Paver plant is paver/tile production which multitasking specifications. It is a high-performance paver plant with the capability of performing a large variety of task in the field. This plant has the capacity to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

This machine consist of

  • 2 VIBRO FORMING TABLE,
  • which can technically be specified as approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the file size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet/8 hour shift for tiles with automatic movement of rubber moulds and 2000 square feet/8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of the 150kg batch with a total volume of 200-litre capacity.
  • Having a power of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of the dimension of 32” dia*depth 16”
  • Reduction gearbox system with a proportionate ratio of 40:1

HYDRAULIC MULLER TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • A 500 km weighted Hydraulic Muller type Grey Mixer machine.
  • This machine is particularly used for the concrete mixing process with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper has a capacity up to 400 litres.
  • Featured with 7.5 horsepower and 750 KG and have a diamond of 55” Dia, 16” depth.

    automatic paving machine in kenya

SEMI MECHANISED PAVER PLANT

Semi paver plant used for the production of paver and tile production. This machine can offer a high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers pant with a capacity of 9000 to 10000 moulds/8 hour shift.

This machine consist of

  • 2 VIBRO FORMING TABLE,
  • which can technically be specified as approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the tile size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet/8 hour shift for tiles with automatic movement of rubber moulds and 2000 square feet/8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING consist of

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of the 150kg batch with a total volume of 200-litre capacity.
  • Having a power of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of the dimension of 32” dia*depth 16”
  • Reduction gearbox system with a proportionate ratio of 40:1

HYDRAULIC MULLER TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • A 500 km weighted Hydraulic Muller type Grey Mixer machine.
  • This machine is particularly used for the concrete mixing process with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper has a capacity up to 400 litres.
  • Featured with 7.5 horsepower and 750 KG and have a diamond of 55” Dia, 16” depth.

automatic brick making
FULLY AUTOMATIC MACHINE

The fully automatic machine is a great lifesaver for business as it reduces manpower and increases the efficiency by producing 25000 wet cast paver/day. Ist automatic paver creation will prevent the duplication and waste of material handling which confirms the right use of resources. This plant introduced for the first time in the world and this is the most renowned machinery manufacturer in India.

Here are a few features of the fully automatic machine.

JR rubber industries having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years, JR is standing on top and high in the field of paver creation. We have Mini, Semi, Fully automatic saver plant that provides an option to build the different level of moulds with high quality. All the moulds we create are of utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver mold production.

  • Appear with a non-static and anti-static inner layer
  • Rubber moulds deliver the finest quality products in paver production
  • There is no deformation in shape
  • There is the requirement to wash the molds, still, it will keep the shape intact
  • Strength and durability similar to automobile tires
  • Our products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products.

 

<>Paver Production

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Top Beneficial Machinery For Paver Production

Vibrofoming tables

Leveraging our refined manufacturing facility, we take up the challenge to design and develop a first-rate quality range of paver block making machines. Noted for their ideal performance and efficiency, these are highly used in construction industry. We offer different ranges in sizes and specifications to meet the motley requirements of clients. JR Rubber Industries uses Semi-Mechanised Paver Plant and Mini Paver Plant for paver block production. Now, let us take a deep look into it.

automatic brick making

SEMI-MECHANISED PAVER PLANT:

As compared to Mini paver plant, semi-mechanised paver plant possess more production capacity. This machine is well integrated with two pan mixers used for colouring, conveyor belt, four vibro forming tables, concrete mixer with hydraulic hopper and a distribution box. This vibro forming concrete tile making machine is designed in 8mm plate with 3000 drill holes. It is embedded with two 1.5 HP 3 phase motor with three Vibrofoming tables and all other attentive extras.

The color mixer machine used for the color mixer in Turkey have a production capacity of 150kg per each batch and high standard 3HP electric motor for power supply. With a production capacity of 500kg per batch with a hydraulic hooper the hydraulic muller type grey mixer machine sands ahead from others. With all other concerned necessary accessories, the conveyor nylon Conveyor belt has a size of 20ft and with a 3 HP motor. Rubber paver mould concrete casting in Cambodia and many other countries are using this particular machinery features.

brick making

The Requirements For The Semi-Mechanised Paver Plant Machinery

  • Vibro Forming Table(4 NOS)
  • Pan Mixer For Color Mixing(2 NOS)
  • Conveyor Belt(1 NOS)
  • Concrete Mixer With Hydraulic Hopper(1 NOS)
  • Storage And Distribution Box(1 NOS)

Know About The Technical Specifications of Tile Production

  • 8 mm plate with approximately 3000 drill holes
  • 3 phase motor with 1.5 HP and with 2 Nos
  • Top plate thickness 8 mm
  • 3 working table and all other solicitous accessories
  • 10 Ft length×2.75 Ft width×2.96 Ft height
  • 26 Ft total machine length
  • 2 Ft×2 Ft is the maximum size of the tile
  • 100mm is the maximum height of the tile
  • Production capacity:
    Interlocking paving blocks of 60mm: 2000 Sq.Ft/8 hour shift
  • Tiles: 3000 Sq. Ft/8 hour shift
  • Automatic movement of rubber paver moulds

Technical specifications of Vibro Forming Concrete Interlock

  • 3 Hp power electric motor
  • 10 mm power bottom plate
  • Possess a dimension of 32” diameter x depth 16”
  • 150kg/ batch capacity
  • 40:1 ratio for reduction gear box
  • 10mm bottom plate power
  • 8mm side plate
  • Bearing SKF

Technical Specifications of 500kg Hydraulic Type Grey Mixer Machine

  • 55” Dia×16” Depth power dimension
  • Muller rotates at a speed of 16 rpm per minute
  • 12mm bottom plate thickness
  • 7.5 HP power
  • 500kg capacity
  • 750kg weight

Technical Specification For Storage and Distribution Box

  • 500 kg concrete storage capacity
  • Having dimension of 48″x height 24″ width x 48″ length.
  • The total height of 89

MINI-PAVER PLANT:

Paving block machine manufacturers in India and many other countries mainly use mini paver plants for paver production. It mainly includes a pan mixer for color mixing, a concrete mixer with hydraulic hopper, two vibro forming tables. It has 8mm plate with 3000 drill holes and a 3 phase motor attached with it. It also includes three vibro forming tables and other interested accomplices. With these machines, we can produce a large number of paving blocks in various colors, shapes, and patterns. The tile making machine is involved with the automatic movement of the rubber mould. The important parts of this machine are paver mixer machine for the color layer mix and a hydraulic muller type grey mixer with the hydraulic hopper. For efficient production advanced technical assistance is also provided along with these machines.

interlocking tiles making machine

The Requirements For Mini Paver Plant Machinery

  • Vibro Forming Table(2 NOS)
  • Concrete Mixer With Hydraulic Hopper(1 NOS)
  • Pan Mixer For Color Mixing(1 NOS)

Technical Specifications For Tile Making Machine

  • With approximately 3000 drill holes for 8mm plate
  • Production capacity
    Tiles: 3000 Sq. Ft/ 8 Hour Shift
    60mm interlocking paver molds for 2000 sq.Ft/8 hour shift
  • 10 ft length x 2.75 Ft width x 2.96 Ft height are machine dimensions
  • 1.5 HP 3 phase motor and with 2 numbers
  • Top plate with thickness 8mm
  • 3 working tables
  • 26 Ft total machine length
  • 2 Ft x 2 Ft is the maximum size of the tile
  • 100mm is the maximum height of the tile
  • Automatic movement of a rubber mould

Technical Specification for 150kg Pan Mixer Machine For Color Layer Mixer

  • It has 150kg/batch capacity
  • 40:1 is the ratio of reduction gear system with 3 Nos
  • 32” dia x depth 16” is its dimension
  • Bottom plate with 10mm power
  • 3 HP electric motor power
  • 8mm side plate

Technical Specifications For 500kg Muller Type Grey Mixer Machine

    • 55” Dia and 16” Depth power dimensions
    • 500kg capacity
    • 7.5 HP power
    • With a speed of 16 rpm, the muller rotates per minute
    • Bottom open type gear box system
    • 12mm bottom plate thickness
    • 750kg weight
    • 10mm side
    • SKF bearing

automatic brick making

FULLY AUTOMATED PAVER PLANT:

these are the third type of machine widely used by paver mould suppliers. As it is fully automated this will helps to reduce manpower to a great extent and favours easy and enjoyable working atmosphere. This automatic machine helps in saving money and also prevents duplication of material handling. Thereby it generates a rapid increase in the production. It helps to produce well structured and fully finished products and delivers the finest quality product at the end result.

JR Rubber Industries is a well known ISO 900-2015 leading company known for manufacturing and exporting of finest quality rubber moulds for paver block design and designer tiles in Thailand, designer tiles in Cambodia and in many more countries as well as per the requirements of the customers. Vibro forming paver making tables and rubber moulds which are recently introduced into the market placed a new path for interlock paving blocks and tiles. The paver blocks produced by this technology is far impressive than the paver blocks which are produced by convention methods.

All over the world the rubber mould for paver block manufacturers turn into the eminent practice for the tile and paving block production industries. On this method paving tiles industries had experienced higher enlargement in demand. A high frequency and low intensity make the brick flawless about the resolution, endurance, and its elegance. Finest quality of tiles and blocked turns to be the latest trend in paver production in today’s market.

Due to the infirmity in its product perfection and presentation, the paving blocks and tiles was trailing the previous pace. Its production beauty and the ambience makes a soaring customer preference for this product. Its products were introduced and expanded worldwide steadily.

For many years we are the exceptional suppliers of rubber products with diverse product assemblage. By understanding the evolution of the rubber mould used for paver block manufacturer, JR Rubbers have concentrated on the production, marketing, and export of this product. Ours is a precursor organisation occupied in the production of high quality rubber moulds since 1989. We have supplied our products more than 1500 companies all over India. Our exports have been developed into more than 25 countries and hold firm trade with countries in Indonesia, Africa, GCC, Malaysia, Vietnam etc.

<>Vibrofoming tables

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What Should Be Preferred – PVC paver moulds or Rubber mould?

 

PVC moulds

Rubber moulds and PVC moulds are widely used all over. The physical and chemical properties are quite different from each other but rubber and PVC alone possess its own characteristics.

Different types of moulding process are casting, injection moulding, blow moulding, compression moulding, rotational moulding.

rubber paver mould

Know more about Rubber…

Rubber exhibits its own unique features and physical properties. Mullins effect and Payne effect are the stress-strain behaviour exhibited by rubbers. It is often moulded as hyperelastic. Rubber block suppliers comment rubber strain crystalize. Natural rubber is pliant to vulcanisation and delicate to ozone cracking due to the presence of a double bond in each repeat unit.  Turpentine and naphtha (petroleum) are the two main solvents for rubber block manufacturers in Indonesia. Since 1764, the former has been in use when Francois Fresneau made the discovery. In 1779 Giovanni Fabbroni lifted the discovery of naphtha as a rubber solvent. The rubber material is finely divided by shredding prior to its immersion, it does not dissolve easily. While rubber is transported from its collection site an ammonium solution can be used to prevent the coagulation of raw latex. Expansion and contraction property of rubber make it stand out from other materials.

The moulding process of rubber is like pressing a block of rubber into a rubber molding metal cavity. By activating a channel reaction the rubber is then exposed to heat. Usually, allrubber block suppliers use heat and pressure method to form molded rubber products. Compression molding, injection molding, and transfer molding are the three rubber moulding process.

paver making

  • Compression moulding is done by inserting a sheet inside the mould. It is the simplest moulding method. The rubber is forced to take on the shape of the mould by pressing the two halves of the rubber into the sheet. It is the crudest and oldest form of rubber moulding. In the final stage, it often produces rubber pieces with errors in the final shape. The advantages of compression moulding are:
  1. Best for small production
  2. Good for big parts
  3. Low costing tool
  4. The material doesn’t have to pass through gates, runners or sprues.
  • Injection moulding is heated until it has a toothpaste-like consistency. It is the most precise way to shape rubber. Injecting into a mould the rubber is allowed to harden. Rubber paver mould concrete casting in Cambodia create strong rubber pieces in this way. They retain the exact shape of the mold with few inconsistencies. The advantages of injection moulding are:
  1. Minimum wastage of material
  2. Flexibility in colour and material
  3. Fast production
  4. Labour cost is low
  5. Design flexibility
  • Transfer moulding is a mix between injection moulding and compression moulding. A large slug of rubber is placed into a pot in this process. More than compression pieces the rubber pieces made by transfer moulding possess high quality but it is less than injection pieces.
  1. When compared to traditional compression molding they have shorter production cycle times
  2. Advantages for coloured or translucent compounds
  3. Supports high precision molding applications
  4. Over-molding and molding of complex geometries are supported in closed mould transfer.

Plastic Pavers Mould

Get a little information about PVC..

PVC is one among the category of thermosetting plastics which can be softened by heating. PVC is the material which is long-term resistant to degradation and oxidation. In Europe, PVC is usually used for flooring, artificial leather, and decorative sheets. It is a natural resource derived from 57% chlorine and 43% carbon. This is an excellent resistant to fire, splintering, decaying, and insect infestation. Because of its cheap rate they are often used for drip edges, kick-boards, table boards. PVC is used for interior as well as exterior applications.

Properties of PVC

    1. Mechanical property

PVC cover blocks possess high hardness. Its mechanical properties upgrade with the increasing molecular weight but it gets decreased with increase in temperature. Rigid PVC possess very good mechanical properties, 1500-3000 MPa is the range of elastic modulus and elastic strength of soft PVC is 1.5-15 MPa.

2. Thermal and fire properties

Since its heat stability ios very low it needs a heat stabilizer during the process to ensure the product’s properties. When the temperature reaches 140 °C PVC starts to decompose with melting temperature starting around 160 °C. It has good flame retardancy. The LOI(linear oxygen index) is minimum(up to 45 or more).

3. Electrical properties

The electrical insulating property is subordinate to non-polar polymers like polyethylene and polypropylene because of its higher polar nature. It is a polymer with good insulation properties. It has high dielectric loss tangent value, dielectric constant, and volume resistivity but poor corona resistance. Generally, it is packed for low frequency insulation materials and medium or low voltage.

4. Chemical properties

PVC is used in sewerage piping as it is resistant to salts, acids, fats, bases, alcohols. uPVC and plastified PVC are less resistant to solvents. Some are resistant to fuel and paint thinners. May some solvents expand it or distort it but not liquefy PVC. Whereas some may damage it like acetone or tetrahydrofuran.

pvc moulds for paver blocks

  • Different types of PVC
  1. Rigid
  2. Flexible
  • How is PVC made?

PVC moulds for paver blocks in Kuwait are extracted from three emulsion processes. They are:

1. Suspension Polymerization

It is a heterogeneous ultra polymerization process that uses mechanical commotion to blend the mixture of monomers. It is one among the widely used polymerization techniques. Purification and processing of the polymer is much easier than compared to emulsion polymerization. Here, the final product is a 100% solid resin.

2. Emulsion Polymerization

Like vinyl acetate, vinyl chloride, chloroprene, acrylamide, acrylates, and methacrylates it is the most important methods for the polymerization of a large number of monomers. It is rapid than bulk or solution polymerization at the same temperature. Harkins proposed the first hypothesis of the mechanism of emulsion polymerization.

3. Bulk Polymerization

Over other polymerization techniques, mass polymerization has several other advantages. As the final product is 100% solid resin it is a very environmental friendly polymerization which does not require any purification method. Because of the lower heat of polymerization and reactivity, this is much more suited for step-growth polymers. Depending on the solubility of the growing polymer chains in the monomer they can proceed either homogeneous or homogeneous.

  • Is PVC toxic?

when it is burned it emits hydrogen chloride which can pose a health hazard. PVC free electrical wire insulation is sometimes preferred in applications where the likelihood of fire is high.

  • What are the advantages of going with PVC?
  1. It is relatively inexpensive and readily available.
  2. It is very dense and hard.
  3. It resists impact deformation very well relative to other plastics.
  4. It possesses very good tensile strength.
  5. It is well resistant to chemicals and alkalis.
  • Common applications of PVC
  1. Due to its low-cost PVC is widely used in the sewage pipe.
  2. It chemical and biological resistant and provides easiness in joining.
  3. It is a popular material for window and door.
  4. It is very flexible
  5. Used as a wire insulator

Make a little comparison between the paver mold and rubber mould

Property PVC Paver Mould Rubber Paver Mould
Density 1.2 1.5
Colouring They can be changed very easily They cannot be changed easily
Acid resistance Possess excellent acid resistance. Not acid resistant
Alkaline resistance They are excellent alkaline resistant Not alkaline resistant
Shining property They give more shining They are less shiny
Weight They are less in weight They weigh more weight
Price They are less expensive They are more expensive
Black carbon spot on concrete paving stones It is not possible with PVC moulds It is possible with rubber paver mould

 

<>PVC moulds

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A Pure Steer To Plastic Moulding

Pvc paver moulds

Do you know how to get it made a custom plastic part or product? This article will guide you to choose the right type of moulding process available today to help you to discover the real process for your project. It doesn’t matter how small or large, round, square, or weird shape, flexible or stiff, already mould or not?

What Is Plastic Moulding?

Moulding can also be spelled as molding. It is the process of manufacturing by shaping liquid using a rigid frame called a mold or matrix. A powder or liquid polymers such as polyethylene or polypropylene is placed into a hollow mold when moulding plastics for the polymer to take its shape. Various ranges of heat and pressure are used depending on the type of process used to create an end product.

plastic moulds for interlocking tiles

Does Plastic Moulding Possess Any History?

In the late 1800’s plastic moulding began to fill the need for plastic billiard balls. John Wesley Hyatt in 1868 invented a way to make billiard balls by injecting celluloid into a mould. To automate the process four years later Hyatt and his brother invented and patented the machine. Paver block machine in India, plastic moulding uses a basic plunger to inject plastic into a mould through a heated cylinder, the first plastic injection moulding machine in existence.

James Hendry, in 1946 invented the screw injection moulding machine. This replaced the plunger injection technique and it is a widely used method even today. In 1855 modern rotational moulding also has a rich history when rotation and heat were used to produce metal artillery shells in Britain.

In the early 1950’s plastics were introduced into the process when rotational moulding was first used to manufacture doll heads. The modern process of rotational moulding allows us to create large hallow containers with low-density polyethylene in the late 1960’s. Plastic powder developments, better equipment, process improvements have sped up the process of creating finished products and provide a path to the rapid growth of rotational moulding.

Which are the different types of plastic moulding?
Most popular techniques in plastic moulding are:
1, Rotational Moulding
2, Injection Moulding
3, Compression Moulding
4, Blow Moulding
5, Extrusion Moulding
6, Thermoforming

  • Rotational Moulds Are Highly Customizable And Cost Effective

    The moulds can be remarkably knotty to ease the moulding of a wide range of products. Pathway mold can incorporate curves, inserts, and contours as well as logos and slots for metal inserts or plastics to be placed after a product is moulded.

    Than injection moulds or bow moulds tooling costs are lower with rotational molds. The common uses for rotational moulding are:

1,  It is highly knotted to facilitate the moulding of a wide range of products.
2, To make large hollow plastic products like storage tanks, car parts, utility carts, pet houses, recycling bins, playground slides, road cones, kayak hulls, and marine buoys is what rotational moulding
3, It has lower start-up costs and runs as a cost-effective production when producing as few as 25 items at a time.

pvc paver moulds

  • Injection Moulding

    Making custom plastic parts by injecting molten plastic material at high pressure into a metal mould is the real process of injection moulding. After the molten plastic is injected into the mould, he mould is cooled and opened to reveal a solid plastic part just like other forms of plastic moulding. Paving block machine manufacturers in India suggests this process is somehow similar to Jello mould, which is filled then cooled to create the final product.

The common uses for injection moulding are:

1, Injection moulding is used for making very high volume custom plastic parts.
2, Large moulding machines can mold car parts.
3, Small machines can produce very precise plastic parts for surgical applications.
4, Plastic resins and additives increase the flexibility for engineers and designers.
5, PP mould is used in injection moulding for a wide range of applications.

As steel and aluminum are the raw materials for making an injection mould for spacers in Bahrain they carry a hefty cost. But, the cost per part is frugal if you need several thousand parts per year. Tooling with injection moulding usually takes 12-16 weeks with upto four more weeks for production.

    • Blow Moulding

      It is a method of making hollow, custom plastic parts, thin-walled. With a uniform wall thickness, it is primarily used for making products also where the shape is important. It resembles the same principle as glass blowing. Blow moulding machines inject air blowing up the hot plastic like a balloon and heat up plastic. As it expands the plastic blows into a mould and it presses against the walls of the mould taking its shape. The part is ejected when it is cooled and hardened after the plastic balloon fills the mould. An average of 12 hour day can produce around 1440 pieces because the whole process takes less than two minutes.

      The common uses for blow moulding are:
      1,  In most cases, it generates plastic drums, fuel tanks, and bottles.
      2, This is the best process if you need to make hundreds or thousands of bottles.
      3, It cost less than injection moulding.
      4, Blow moulding is fast and economical than injection moulding.
      5, Sometimes it is as high as 6 to 7 times as much as a roto-molding tool.

      plastic moulds for interlocking tiles

    • Compression Moulding

      It is done exactly as its name suggests. A heated mould is filled with a heated plastic material and then pressed into a specific shape. The heating process ensures that the plastic retains maximum strength once the plastic is compressed into the right shape. Wet cast tile moulds in China says cooling, trimming, and removing the plastic are the final steps involved in this process.

      The common uses of compression moulding are:
      1, Replacement of metal parts with plastic parts.
      2, Most commonly used for small parts and products in very high volume.
      3, This moulding type is used by the automation industry
      4, Its final products are very strong and durable.
      5, The opening cost of a compression mold is persistent.
      6, The cost of each individual part is low at high quantities.
      7, They are ideal moulding for large quantities of parts.

    • Extrusion Moulding

      Expect a long continuous shape extrusion moulding is similar to that of injection moulding. Another specialty is that in extrusion moulding,‘die’ is used instead of ‘mould’. By squeezing hot raw material through a custom die the extruded parts are made. To get the plastic resins into a mould for spacers in Nigeria, other forms of moulding use extrusion. This process ousts the melted plastic straight into a die. The shape of the final product is determined by the die shape.
      The common uses of the extrusion moulding process are:
      1, Extrusion parts have a fixed cross-sectional profile.
      2, They should retain the same along the length of the part.

  • Thermoforming

    Its manufacturing process is what a plastic sheet called thermoplastic is heated to a pliable forming temperature. Paver block production in Cambodia trimmed to create a usable product from its specific shape in a mould. It comes in varieties of colors, thickness, finishes, and materials.

In order to achieve the final product thermoforming uses several different types of moulds and processes. A single 3D form made out of aluminum is used to create 3D products. Moulds can be produced for a low cost using inexpensive materials, thermoforming uses low pressures.
The common purpose of thermoforming are:
1, Used to manufacture thin-gauge containers, lids, disposable cups, trays, blisters, clamshells, and other food and general retail industries.
2, Vehicle door and dash panels, refrigerator liners, and utility vehicle beds are the results of thick-gauge thermoforming.
3, To get a thermoform ready grass pavers mould in Malaysia takes an average  of 8 weeks and its cost is purely based upon the size of the part.

<>Pvc paver moulds

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