Rubber Moulds Vs Silicone Moulds – How to Choose According to Your Needs

paving moulds manufacturers

Are you in the planning stages of your paving blocks project? Do you need to decide which mould, rubber or silicone mould is more suitable for your process?

We often have customers requesting silicone moulds. While we do not produce silicone moulds, our paving moulds produce an equivalent quality of cast concrete products while keeping cost well below the cost of comparable silicone moulds.

More and more homeowners, do-it-yourselfers, builders, and landscapers are making their own manufactured stones today. You can now make stones, tiles, bricks, and pavers for a fraction of what you’ve been buying them for, thanks to companies that manufacture and market concrete molds directly to consumers and tradespeople through the Internet.

Now you can make these building products right in your garage, basement, for a shed for pennies each!

Each option has its own advantages and disadvantages. The advantage to JR Rubbers’ proprietary blend of materials is that you get a commercial grade mould designed to be used hundreds if not thousands of times.

pavers mould manufacturer india

Our moulds are very robust in design and do not require the use of a release agent while most mould manufacturers recommend using a release agent. The lack of need for release agents also provides additional cost savings from both a material standpoint as well as a reduction in labor cost.

Rubber moulds work very effectively and are the “go-to” option for casting concrete pavers. In some cases, a release agent is not required when casting concrete in these moulds, but it depends greatly on the components of the concrete mix.

Using silicone rubbers may take away the need for release agents (which have the potential to affect the model); however, the oils from silicone rubbers also have the potential to affect the model in some way.

Platinum silicone mould rubbers can be appealing because of their great release properties (tin-cured silicones should not be considered for concrete as they shrink over time and deteriorate with age), but overall, we find that the advantages of rubber mould outweigh the advantages of silicone rubber for this paving block manufacturing application.

rubber paver mould manufacturers

In addition to robustness and cost savings, our moulds provide excellent texture and general appearance as would be expected from an equivalent silicone mould. We stand behind our product 100%. You can be assured that our moulds meet or exceed the requirements of the industry.

Efflorescence, which produces salt deposits on the surface of concrete, more often occurs when silicone rubber moulds are used for casting (in comparison to rubber moulds).

This white residue is aesthetically displeasing and to remove it, you may need to use solvents or other chemicals.

In line with this, the overall color quality of the cast parts seem to differ depending on the mould material; concrete cast in rubber moulds tend to display more vivid color, where colors may appear muted when casting in silicone rubber moulds.

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Silicone rubber moulds cost about twice as much as that of rubber moulds. This is because, by weight, it would require more silicone rubber than polyurethane rubber to create the same mould since silicone is denser.

Cured polyurethane rubbers exhibit physical properties that are generally “tougher” than silicones, so they are more resilient to wear and tear when moulds are used repeatedly for years.

Here at JR Rubbers, we often recommend the use of rubber to make moulds for concrete casting (e.g., concrete tiles, panels, pavers, bricks, countertops, edging, etc.). Established in 1993, we have been manufacturing moulds for wet cast concrete pavers/tiles, providing the complete solution for exterior flooring industry with the manufacture and the supply of moulds, paver machinery, setting chemicals and color oxides and complete technical assistance for paver production with in-plant training and onsite assistance for production.

Our range of products includes rubber moulds for Pavers/Tiles/Kerbs/Cover Blocks, polypropylene plastic paver moulds, mini paver plant, semi-mechanized paver plant, fully automatic paver plant and other customized products,

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5 DIFFERENT TILES  IN A SINGLE MOULD

 

Rubber Moulding

Rubber moulds are mainly used for paving purposes done  inside and outside locations, which are designed in different shapes  with a non-stick inner layer. It has a high demanding strength and durability similar to automobile tyres. Automobile tyres are tyres which are mainly used in vehicles to provide grip for its wheel and ride along the ground with a perfect balancing. When we use rubber moulds it is easy to pave the tiles without any disruption in between the paving process. Because it ensures high quality outcomes with attractive appearance.

Rubber stone molds are mainly applied on front yard of homes, villas  and other buildings make it more attractive to the visitors.  Such a kind of molds most widely finding market across the world, with a perfect example of rubber paver blocks in Ethiopia, that  is found highly demanding among the customers. With the use of a rubber mould, we can produce different kind of tiles such as Paver tiles, Floor tiles, Wall tiles, Kerbstone and Cover blocks. The molds have  long lasting durability without any deformation or degradation in its  actual shape and quality.

paver block design

With the introduction of paver tiles as an inherited product from rubber molds, it has generated a high demand for the same. Paver tiles are produced in paver blocks that can be made in any shape in accordance with the customer demand.These tiles are manufactured using rubber molds and undertaking production  processes to give unique shapes, patterns and shades for the tiles.

Floor Tiles

While we get into the flooring section,  prefer Floor tiles to make it more attractive with a stunning outlook. Deciding the right floor tile is very important when decorating your homes. We can design our home with a luxurious outlook by using proper  Floor tiles that add elegance and sophistication to the overall ambience. Floor tiles can be produced in different colors by using chemical powders and color oxides and it can be any in accordance with our preference. With a perfect flooring of inner areas, will deliver an extraordinary look to the overall outlook that we expected earlier.  

concrete wall tile molds

An easy and super exclusive way to break the visual monotony of your kitchen, bathroom or living area is by using wall tiles which gives a refreshing and lustrous look to your walls by choosing any of the amazing Wall tiles from a huge collection. In the earliest era majority of the flooring desires is narrowed into a particular design or shape with common colors . When we compare it with the present rubber moulding facilities, conventional methods are now in very least demand. These trendy,attractively appearing and high quality tiles cater  all tastes and design aesthetics, which will help you to attain an upscale feel to your home, office and any other spaces which you wish to be more attractive. While we use different wall tiles with different shape and color combinations, it  helps us to acquire a distinct personality and pleasing mood for the designed spaces.

 

kerbstone

The other one is Kerbs or Kerbstone, which is much familiar with in our day to day life. Which specifies a boundary between the main travelling road and footpath areas. Kerbs are mainly categorized as in four types, namely :
1. Low or mountable kerbs
2.Semi-barrier type kerbs
3.Barrier-type kerbs
4.Submerged kerbs

From these we can choose any model for our paving requirements. It will help to reduce accidents by creating a gap between vehicles and the pedestrians. In the production process natural stones are mainly used for kerb construction by using traditional methods, but now more strengthened concrete materials and Rubber stone molds are used for production purposes.

cover block mould in qatar

Cover blocks act as  a bridge between the surface area and reinforcement bars to protect from natural calamities. Which also helps to prevent corrosion among them. Corrosion means the gradual destruction resulted in  materials through the chemical reaction with the environment, which is also known as Spacers used to provide spacing at slab, beam and foundation.

From the above information, I think you can analyze all the things regarded with rubber moulds and its inherited properties.     

<>Rubber Moulding

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