Differences Between Dry Cast Paver Moulds & Wet Cast Paver Moulds

Now while residents are more concerned about the aesthetic design of the concrete pavers, it is equally important to know the construction design of the pavers. By making sure that the paver is suitable for the job, this will also ensure the overall longevity of the projects lifetime. 

There are several differences when it comes to moulds. Let’s take a look at 2 of the most common and effective kinds of paver moulds. Wet cast pavers and Dry cast pavers.

How are the Wet cast pavers & Dry cast pavers made?

The primary difference between wet cast & dry cast pavers can be seen through its manufacturing process. 

Dry Cast Pavers 

In the case of dry cast pavers, only a small amount of water is used in the concrete mix. Like wet cast pavers, dry cast paver mixes are similarly placed into a mould and are then compressed with very high pressure using complex machinery. These compressed moulds are then cured on racks before being palletized. Since these kinds of pavers are air-cured they can be produced quickly and affordably.

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Wet Cast Pavers

Just like the name, the concrete used to manufacture wet cast pavers is actually more liquid-based. It has a high slump which gives it the ability to be poured from a mixer or truck. 

What is a slump?

Slump is a relative measurement in terms of concrete consistency, a slump test is usually conducted in order to measure the workability of a mix. The test involves filling a slump cone with concrete then carefully removing the cone and later measuring how much the concrete slumps from the height of the cone.

Mixing machines called concrete batch plants are used to combine pre-determined quantities of sand and coarse aggregate with the exact weight of the cement.

Additives are later added to speed up hydration, release agent, colourants, black & white efflorescence inhibitors as well as strengthening fibres.

The concrete mix is later poured into a flexible shaped mould for the paver and then levelled off.

A vibratory process is then used to settle the concrete, filling small voids and then forcing any small air pockets to be expelled through the open top surface.

Once the concrete has been cured, the mould is removed and the pavers are palletized and are ready to be sent for shipping. Also, the curing process for wet cast pavers is quite longer than a dry cast paver thereby making it more labour-intensive to produce. 

pvc paver moulds

How do Wet cast pavers & Dry cast pavers differ in terms of colour, strength & Protection

Color and Finish

Wet cast pavers usually feature colour tones that are more bold. They are smoother and have more intricate surfaces and can better imitate natural stone in their appearance. 

Dry cast pavers, on the other hand, have traditionally been more simplistic and are usually basic in colour and texture. Likewise, modern manufacturing techniques have made colour blends and surface textures more desirable.

Protection & Maintenance

After deciding the kind of pavers that you’re going to be using for your project, you need to ensure that it stays safe and protected from seasonal changes. In the case of both dry and wet cast pavers, they should be sealed to prevent possible staining, chemical deterioration from any acids pr salts and colour fading from use over a period of time.

Strength 

Both wet and dry cast pavers can be used for residential projects like driveways, walkways and patios.

Benefits of using Dry Cast Paving

  • Dry Cast pavers can be extremely durable and are more suitable for areas with high traffic.
  • They are more precise dimensional wise making it easy and quick to install.
  • They come in a wide variety of shapes and sizes for a wide variety of paving applications.rubber paver mould manufacturers

Benefits of using Wet cast Pavers

  • Wet cast pavers can be visually more appealing and also serve as an alternative solution to concrete brick paving.
  • Wet cast paving also has the advantage for providing a variety of paving shapes, textures and sizes.
  • The more diverse kinds of wet-casting paving moulds offer a practical paving option while simultaneously obtaining the natural look of the stone.
  • Wet cast pavers are more suitable for residential projects

If you’re looking for the right place that offers concrete paver moulds for wet cast pavers/ tiles, then you get the same from JR Rubber Industries. They provide all the complete solutions for exterior flooring industry with the manufacture and supply of rubber moulds for paver blocks

The supply of paver machinery, setting chemicals and colour oxides and complete technical assistance for concrete pavers production that features in-plant training and onsite assistance for production.

They offer a wide range of products like Rubber moulds for Pavers/Tiles/Kerbs/Cover, Blocks, polypropylene Plastic Moulds Pavers and other customized products. They also offer paver production lines like Mini paver plant, semi-mechanized paver plant and fully automatic paver plants.

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PAVEMENT OPTIONS FOR COMMERCIAL BUILDINGS

Good paving can go a long way into a successful business deal. Although seemingly insignificant, it has a lot of influence on your business. Build your pavements now with JR Rubbers.

There are plenty of reasons as to why you need to beautify your commercial property. A good pavement can leave your customer feeling happy about your business. He will not be annoyed at the lack of parking or poorly maintained paving. Who wouldn’t enjoy even smooth parking on their way to work?

It all roots down to the customer and keeping him as satisfied as possible. If your customer finds your building pavements to be burdensome with a lot of potholes, chances are he is already frustrated before entering the building. Moreover, uneven parking is, in fact, hazardous for pedestrians! But the good news is, you have a lot of paver block designs to choose from.

But how do you know which rubber paving mould is good for you? Should you use plastic paver moulds? What paving is ideal for your business?

If these are the questions bothering you, then we assure you have come to the right place.

  • Firstly, you need to consider the fact that commercial settlements can be very different from businesses, and therefore you need to choose your pavement accordingly. Their look and style are completely different from what you see in residential homes. Their use is also much heavier.
  • When pavements are added to your commercial area, it automatically lifts the spirit of the place and makes it look much grander. The place tends to look more extensive and spacious.
  • It is also relatively much easier to reconstruct broken paving than to rebuild it from scratch. Depending on the type of commercial space, we provide you with a variety of moulds to choose from.
  • As much importance is given to the designing of interiors, it is equally important to be putting effort for the outdoors as well. It’s these little things that decide the fate of a good business. Thus installation of commercial pavements is an excellent choice.

paver mould making machine

MATERIALS FOR PAVEMENTS

When it comes to paving plans, there are a lot of materials that come into your choice. These could depend on the quality you expect and the application of use.

  • Asphalt.

Asphalt is a product of modern innovation and goes back a long long time. Asphalts make a very sustainable solution to long-standing pavers. Asphalt is reusable and recyclable and thus makes an excellent eco-friendly product. So asphalt is not only durable but also planet-friendly. If laid properly, asphalt will easily last about 35 years and is also very cost-effective.

  • Plastic.

In the construction of flexible pavements, plastic showed a more promising quality. The molten plastic showed excellent binding properties and is a modern solution to pavements and construction of roads. The use of plastic bags for carrying bags, toys etc. are constantly increasing, and modifying the usage of plastics into something sustainable can prove to be an excellent choice.

plastic mould for paver tiles

  • Rubber.

Recycled tyre rubbers can be used as an excellent mould. The benefits of these rubber modified asphalts are only starting to get recognized. In many instances, it enhances the performance of these pavers. Rubber overcomes a lot of problems with traditional pavement options. Rubber is a low impact technology that is extremely durable.

rubber paver mould manufacturers

Even the most well-designed pavements are susceptible to some level of damage. It is always important to keep in mind the environmental forces that may affect. The local pavement contractors can provide some insight into the selection of the best pavement for your commercial surrounding. Pavement can sometimes leave cracks and crevices.

  • These can be controlled by crack filling. If properly done, crack filling prevents the water from seeping in through these cracking and widening them. This lasts at least about 3 years if done correctly.
  • The next method is called Crack sealing, which is a step further from crack filling for long lasting measures. Materials used for the same can be rubber or asphalt. The right product can only be used depending on the climate of that place. Covering the rubberized crack seal material on top of the crack will complete the crack seal process.
  • Asphalt coating is slightly newer to the industry. They have lesser risks of skin burning or irritation.

JR Rubber Industries as a leading manufacturer for moulds and paving, we supply and design paving blocks used in India, with the latest designs and unmatched quality. Here to look after all your choices for the perfect commercial touch.

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Paving Blocks Types.

paver block

The introduction of paver block into the construction industry, was actually very fast. It seems like people have started to adore these designs, most people and construction industries prefer paving block over other options. The mass production of paving blocks resulted in the downfall of their price, which makes it more affordable. After introduction of automatic paving machine, laying down the paver blocks has become easier.
interlocking paver molds

A sidewalk or paved patio can do great for your backyard. However before selecting, you must know about the different types of paver blocks available in the market. There are basically two types of paver blocks, concrete and clay.

1. Concrete kerb stones.

Block those are sold in a global scale. Intangible in nature, more like two face concrete paving block, it has a smooth side and the other side being rough, but some of them come with the same surface on both sides which means they are usable anyhow. Concrete paving blocks are known for their rough material, usually used for heavy duty areas concrete paving blocks are built to sustain massive weight. Concrete paving blocks come in different colours, after a lengthy period of time these colour tend to fade, so we suggest you to purchase concrete paving blocks carefully.

2. Clay paving blocks.

Paver block design, vary from place to place, as a result the material of the paver block change. Apart from concrete paving blocks, there are clay paving blocks also known as brick or cobble. They can be laid in different and unique designs. Clay paving blocks can be used both sides, which is useful and help you to avoid confusion.

3. Rubber paving.

rubber stone molds

Running tracks and other applications use rubber paving. Rubber paving is usually made out of recycling tire, being Eco friendly and as the name suggest paving can provide you grip. 25 years ago paving started in Northern America and today rubber paving is almost used at school grounds, sidewalks, car porch, in backyard and many more. Rubber paving does not have much paving designs compared to concrete paving blocks.

4. Blue Stone paving blocks.

Blue Stone paving blocks are not only used for ground construction, it is also used on walls, steps and many more. There fit places which are frequently crowded, areas that are wet like a pool.

5. Flagstone paving.

Flagstones are the large, loose piece of stone ordinarily are used for the outdoors, they cannot be used as parking tiles as they cannot take the weight of heavy vehicles or anything that weighs more, but are best for floor tiles. They are primarily used as a decorative paving block.

plastic moulds for interlocking tiles

6. Travertine paving.

Provide a luxurious look for your outdoor project, travertine paving can provide you with a classy look. Usually filled with little holes, they are durable, they can be used on Pathways, sidewalks, in your backyard and much more.

Advantages of Block paving.

1. Its is economically beneficial if you choose block paving, not only does it save money but it also saves time.

2. Concrete block paving are extremely durable. To help you with stand heavyweight vehicles and any harsh weather.

3.With the glossy finish you can ensure the safety would be high, skid resistant and some paver block design in vietnam help to display the traffic rules which are highly beneficial for the safety of pedestrians.

4. It doesn’t cost a great deal to maintain it. With the interlock system, you are assured that it won’t split away.

Paver block offers you different paving block designs with many colour options. It’s now, a part of Modern construction, to know more about brick making, block paving, floor tiles, wall tiles and all about paving, visit JR Rubbers.

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