Differences Between Dry Cast Paver Moulds & Wet Cast Paver Moulds

Now while residents are more concerned about the aesthetic design of the concrete pavers, it is equally important to know the construction design of the pavers. By making sure that the paver is suitable for the job, this will also ensure the overall longevity of the projects lifetime. 

There are several differences when it comes to moulds. Let’s take a look at 2 of the most common and effective kinds of paver moulds. Wet cast pavers and Dry cast pavers.

How are the Wet cast pavers & Dry cast pavers made?

The primary difference between wet cast & dry cast pavers can be seen through its manufacturing process. 

Dry Cast Pavers 

In the case of dry cast pavers, only a small amount of water is used in the concrete mix. Like wet cast pavers, dry cast paver mixes are similarly placed into a mould and are then compressed with very high pressure using complex machinery. These compressed moulds are then cured on racks before being palletized. Since these kinds of pavers are air-cured they can be produced quickly and affordably.

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Wet Cast Pavers

Just like the name, the concrete used to manufacture wet cast pavers is actually more liquid-based. It has a high slump which gives it the ability to be poured from a mixer or truck. 

What is a slump?

Slump is a relative measurement in terms of concrete consistency, a slump test is usually conducted in order to measure the workability of a mix. The test involves filling a slump cone with concrete then carefully removing the cone and later measuring how much the concrete slumps from the height of the cone.

Mixing machines called concrete batch plants are used to combine pre-determined quantities of sand and coarse aggregate with the exact weight of the cement.

Additives are later added to speed up hydration, release agent, colourants, black & white efflorescence inhibitors as well as strengthening fibres.

The concrete mix is later poured into a flexible shaped mould for the paver and then levelled off.

A vibratory process is then used to settle the concrete, filling small voids and then forcing any small air pockets to be expelled through the open top surface.

Once the concrete has been cured, the mould is removed and the pavers are palletized and are ready to be sent for shipping. Also, the curing process for wet cast pavers is quite longer than a dry cast paver thereby making it more labour-intensive to produce. 

pvc paver moulds

How do Wet cast pavers & Dry cast pavers differ in terms of colour, strength & Protection

Color and Finish

Wet cast pavers usually feature colour tones that are more bold. They are smoother and have more intricate surfaces and can better imitate natural stone in their appearance. 

Dry cast pavers, on the other hand, have traditionally been more simplistic and are usually basic in colour and texture. Likewise, modern manufacturing techniques have made colour blends and surface textures more desirable.

Protection & Maintenance

After deciding the kind of pavers that you’re going to be using for your project, you need to ensure that it stays safe and protected from seasonal changes. In the case of both dry and wet cast pavers, they should be sealed to prevent possible staining, chemical deterioration from any acids pr salts and colour fading from use over a period of time.

Strength 

Both wet and dry cast pavers can be used for residential projects like driveways, walkways and patios.

Benefits of using Dry Cast Paving

  • Dry Cast pavers can be extremely durable and are more suitable for areas with high traffic.
  • They are more precise dimensional wise making it easy and quick to install.
  • They come in a wide variety of shapes and sizes for a wide variety of paving applications.rubber paver mould manufacturers

Benefits of using Wet cast Pavers

  • Wet cast pavers can be visually more appealing and also serve as an alternative solution to concrete brick paving.
  • Wet cast paving also has the advantage for providing a variety of paving shapes, textures and sizes.
  • The more diverse kinds of wet-casting paving moulds offer a practical paving option while simultaneously obtaining the natural look of the stone.
  • Wet cast pavers are more suitable for residential projects

If you’re looking for the right place that offers concrete paver moulds for wet cast pavers/ tiles, then you get the same from JR Rubber Industries. They provide all the complete solutions for exterior flooring industry with the manufacture and supply of rubber moulds for paver blocks

The supply of paver machinery, setting chemicals and colour oxides and complete technical assistance for concrete pavers production that features in-plant training and onsite assistance for production.

They offer a wide range of products like Rubber moulds for Pavers/Tiles/Kerbs/Cover, Blocks, polypropylene Plastic Moulds Pavers and other customized products. They also offer paver production lines like Mini paver plant, semi-mechanized paver plant and fully automatic paver plants.

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Paver Blocks Are Used Almost Everywhere

Paver blocks are multi-colored, multi-shaped tiles used for exterior flooring and are made from a variety of materials like concrete, clay, rubber, PVC, etc. Pavers add beauty and a lavish look to the exterior area. Since the installation and maintenance of blocks are easy, these are widely adopted by many people for tiling exterior surfaces. In other words to say Pavers is used almost everywhere. Paver block manufacturers have begun to experiment with different materials as the demand for pavers is growing rapidly for both commercial and residential construction projects. More and more paver block designs are adopted by these companies so as to compete in the market. With the increase in demand for pavers many companies like JR Rubbers has started to make more paver block moulds

Interlocking paver blocks forms a patterned surface so that they can be removed and re-installed, which reduces future service interruptions. Such pavers are manufactured in various textures and colors to add attraction when in use. Apart from these, we also manufacture rubber paver blocks moulds, PVC paver moulds and Plastic Paver Blocksmoulds

rubber paver mould manufacturers

Applications of paver blocks for Commercial purposes

There is a wide spectrum of usage of paver blocks in various industries. Below listed are some of the applications of paver for Commercial purposes. They are widely used in:

  • Parking lots
  • Loading docks
  • Industrial storage areas
  • Airport pavements
  • Public and industrial pavements
  • Median strips
  • Streets
  • Community centers
  • Erosion control
  • Shopping malls

Applications of paver blocks for Residential purposes

Apart from Commercial purposes, the paver blocks are used also for Residential purposes. Below listed are some of the applications of blocks for Residential purposes. They are widely used in:

  • Patios
  • Decking
  • Balconies
  • Courtyards
  • Walkways
  • Driveways
  • Pathways
  • Pool surroundings
  • Terraces
  • Erosion control

One reason for the usage of blocks for pavement is that they are easy to clean and cheaper compared to other options of paving. The maintenance charges are also less and they are easily replaceable if broken. For any exterior area, it is important to select the appropriate paver for that particular area. Paving blocks made of concrete, PVC, rubber, plastic are more affordable than stone. 

plastic mould for paver tiles

Benefits of using Paver blocks

Apart from the visual appeal these paver blocks provides, there are also other benefits. Some of them are given below:

  • Versatility

Paver blocks are excellent material to use and they are versatile in styles and colors. They can also be customized according to the client’s specifications. Different designs and shapes can experiment which adds beauty to the material.

  • Environmentally sustainable

Paver blocks are more environmentally sustainable as it has a porous nature. When compared to other surfacing materials Paver blocks absorb rainwater and stop it from entering the driveway making it safer. Better drainage is also promised by paving blocks in the exterior. 

  • Low maintenance

From whatever material they are made from Paver blocks don’t require a lot of maintenance. Cleaning is so easy and you can even use soap and water to keep it clean. Block paving is a durable method and can withstand all kinds of weather.

  • Durability

Paver blocks are long-lasting. It can withstand even the pressure of an airplane. Due to this reason, it is used as a common material at airports. It doesn’t suffer from any wear and tear and it is highly resistant to most chemicals, oils, salts and frosts making it more durable.

pvc paver moulds

  • Visual appeal

The exterior appearance is very much improved with the usage of Paver blocks. They are available in a variety of styles and designs. From simple designs to more complex ones are available in the market and you can select according to your use. 

To summarize the following are the advantages when you are considering about Paver:

      • Available in amazing designs 
      • They can rejuvenate the surrounding environment 
      • Has the highest durability as well as functionality 
      • Provides supreme protection 
      • Has the strongest property to stand up to wear and tear of the weather

      • It improves quality time and reputation

      We are the best paving moulds manufacturers in the industry. Pavers that are manufactured using our variety of moulds are used for different applications such as walkways, patios, Driveways, project entrances, walkways through city parks, playgrounds, pool decks, entrance to corporate offices, around fountains, streets, airport runways, etc. 

      We provide rubber paver moulds, interlocking paver molds, PVC tile moulds and plastic mould for paver tiles. Our products excel in lifespan, quality, and performance as they are resistant to various chemicals. Remolding becomes easier with our products but they are less prone to breakage. If there exist any doubts regarding our products feel free in contacting us.

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PAVEMENT OPTIONS FOR COMMERCIAL BUILDINGS

Good paving can go a long way into a successful business deal. Although seemingly insignificant, it has a lot of influence on your business. Build your pavements now with JR Rubbers.

There are plenty of reasons as to why you need to beautify your commercial property. A good pavement can leave your customer feeling happy about your business. He will not be annoyed at the lack of parking or poorly maintained paving. Who wouldn’t enjoy even smooth parking on their way to work?

It all roots down to the customer and keeping him as satisfied as possible. If your customer finds your building pavements to be burdensome with a lot of potholes, chances are he is already frustrated before entering the building. Moreover, uneven parking is, in fact, hazardous for pedestrians! But the good news is, you have a lot of paver block designs to choose from.

But how do you know which rubber paving mould is good for you? Should you use plastic paver moulds? What paving is ideal for your business?

If these are the questions bothering you, then we assure you have come to the right place.

  • Firstly, you need to consider the fact that commercial settlements can be very different from businesses, and therefore you need to choose your pavement accordingly. Their look and style are completely different from what you see in residential homes. Their use is also much heavier.
  • When pavements are added to your commercial area, it automatically lifts the spirit of the place and makes it look much grander. The place tends to look more extensive and spacious.
  • It is also relatively much easier to reconstruct broken paving than to rebuild it from scratch. Depending on the type of commercial space, we provide you with a variety of moulds to choose from.
  • As much importance is given to the designing of interiors, it is equally important to be putting effort for the outdoors as well. It’s these little things that decide the fate of a good business. Thus installation of commercial pavements is an excellent choice.

paver mould making machine

MATERIALS FOR PAVEMENTS

When it comes to paving plans, there are a lot of materials that come into your choice. These could depend on the quality you expect and the application of use.

  • Asphalt.

Asphalt is a product of modern innovation and goes back a long long time. Asphalts make a very sustainable solution to long-standing pavers. Asphalt is reusable and recyclable and thus makes an excellent eco-friendly product. So asphalt is not only durable but also planet-friendly. If laid properly, asphalt will easily last about 35 years and is also very cost-effective.

  • Plastic.

In the construction of flexible pavements, plastic showed a more promising quality. The molten plastic showed excellent binding properties and is a modern solution to pavements and construction of roads. The use of plastic bags for carrying bags, toys etc. are constantly increasing, and modifying the usage of plastics into something sustainable can prove to be an excellent choice.

plastic mould for paver tiles

  • Rubber.

Recycled tyre rubbers can be used as an excellent mould. The benefits of these rubber modified asphalts are only starting to get recognized. In many instances, it enhances the performance of these pavers. Rubber overcomes a lot of problems with traditional pavement options. Rubber is a low impact technology that is extremely durable.

rubber paver mould manufacturers

Even the most well-designed pavements are susceptible to some level of damage. It is always important to keep in mind the environmental forces that may affect. The local pavement contractors can provide some insight into the selection of the best pavement for your commercial surrounding. Pavement can sometimes leave cracks and crevices.

  • These can be controlled by crack filling. If properly done, crack filling prevents the water from seeping in through these cracking and widening them. This lasts at least about 3 years if done correctly.
  • The next method is called Crack sealing, which is a step further from crack filling for long lasting measures. Materials used for the same can be rubber or asphalt. The right product can only be used depending on the climate of that place. Covering the rubberized crack seal material on top of the crack will complete the crack seal process.
  • Asphalt coating is slightly newer to the industry. They have lesser risks of skin burning or irritation.

JR Rubber Industries as a leading manufacturer for moulds and paving, we supply and design paving blocks used in India, with the latest designs and unmatched quality. Here to look after all your choices for the perfect commercial touch.

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7 Luxury High-quality Paver tiles for your dream house.

 

parking tiles

High lifestyle has become like one of the most essential need in today’s community, more people are attracted towards luxury items like car, house, furniture and even the floor tiles. Floor tiles, wall tiles, and even the parking tiles at their car porch are considered to be a symbol of a rich lifestyle.

Interlocking tiles molds have become the first choice for many individuals who wish to decorate their house from inside and outside. A sense of quality and durability are born while strong paver tiles are used in a house.

With all the new paver block designs has introduced in the market, has just made builders and people confused as all the paver block design are unique and different, which makes them suitable for many various shapes and can be fixed strong and in an interlocking method.

The following is some of the paver block tiles, those are high in quality and can provide you with a luxury finish:

Natural Stone Flooring

Unlike other flooring accessories, you can consider natural stone flooring as one of the hardest and durable floorings. But as durable the material is the double it would cost you, as it is heavy enough, you will also have to pay for its transportation cost and once the stone reaches your home, you will have to employ workers to install those stone tiles for you, while installing, if the constructions happen to be underground then you would have to pay extra.

If you wish to have a durable and luxurious tile as your flooring accessories then spending more money should not be a problem.

Ceramic floor tiles

These types of tiles are often preferred by those who wish to acquire a classy and luxurious floor tile. They come in a very limited option like handmade ceramic floor tiles.

rubber paver moulds

Italian designer tiles, Designers tiles and few more which leaves you with very fewer options, but even the few options that are available are considered to be unique and eye candy indeed.

When it comes to the cost, the sky’s the limit. They can cost you really expensive, the better the design the better the quality and price. So do have a hefty budget if you wish to buy these tiles.

Hardwood Flooring.

I should have stated upfront, that luxury does mean expensive and this type of flooring is luxurious and rare, so I hope you can assume the price of the hardwood flooring. Imported from the forests of South America and Africa, these wood planks are considered to be one of the most less seen luxury floorings.

Hand Scraped Wood Flooring

One of the most bought and used flooring accessories, the hand scraped wood flooring is the most used luxury flooring in this list. In the year 2013, this was selected as the most favorite flooring accessories among the rest.

Don’t let the hand scraped wood flooring name fool you, as these type of flooring are not hand scraped these days, they never go near the human craftsman at all. The machines scrape the wood out and it’s the humans who fit those floorings for you.

automatic brick making

Carpet Tiles

Carpets are some of the cheapest flooring options in the market, Carpet tiles are also considered to be cheap, but when it comes too decorative and designer carpet tiles the workers or contractors would charge you with a much higher charge and provide you with a long lasting carpet material that can provide you with long-term durability.

They come in different colors and designs that make them so unique and special that everyone wishes to have a carpet tile in their home.

Vinyl Tile

Known to be the tile that provides you with a dust or stain-free surface, the vinyl tile has now entered the big market and is competing with all the giant tile. Vinyl tiles unlike other tiles offer a long period of stability with the lowest rate of maintenance.

The following was the 7 most luxurious tiles you can use for the flooring at your home, and make your home look a bit better.

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Paving Blocks Types.

paver block

The introduction of paver block into the construction industry, was actually very fast. It seems like people have started to adore these designs, most people and construction industries prefer paving block over other options. The mass production of paving blocks resulted in the downfall of their price, which makes it more affordable. After introduction of automatic paving machine, laying down the paver blocks has become easier.
interlocking paver molds

A sidewalk or paved patio can do great for your backyard. However before selecting, you must know about the different types of paver blocks available in the market. There are basically two types of paver blocks, concrete and clay.

1. Concrete kerb stones.

Block those are sold in a global scale. Intangible in nature, more like two face concrete paving block, it has a smooth side and the other side being rough, but some of them come with the same surface on both sides which means they are usable anyhow. Concrete paving blocks are known for their rough material, usually used for heavy duty areas concrete paving blocks are built to sustain massive weight. Concrete paving blocks come in different colours, after a lengthy period of time these colour tend to fade, so we suggest you to purchase concrete paving blocks carefully.

2. Clay paving blocks.

Paver block design, vary from place to place, as a result the material of the paver block change. Apart from concrete paving blocks, there are clay paving blocks also known as brick or cobble. They can be laid in different and unique designs. Clay paving blocks can be used both sides, which is useful and help you to avoid confusion.

3. Rubber paving.

rubber stone molds

Running tracks and other applications use rubber paving. Rubber paving is usually made out of recycling tire, being Eco friendly and as the name suggest paving can provide you grip. 25 years ago paving started in Northern America and today rubber paving is almost used at school grounds, sidewalks, car porch, in backyard and many more. Rubber paving does not have much paving designs compared to concrete paving blocks.

4. Blue Stone paving blocks.

Blue Stone paving blocks are not only used for ground construction, it is also used on walls, steps and many more. There fit places which are frequently crowded, areas that are wet like a pool.

5. Flagstone paving.

Flagstones are the large, loose piece of stone ordinarily are used for the outdoors, they cannot be used as parking tiles as they cannot take the weight of heavy vehicles or anything that weighs more, but are best for floor tiles. They are primarily used as a decorative paving block.

plastic moulds for interlocking tiles

6. Travertine paving.

Provide a luxurious look for your outdoor project, travertine paving can provide you with a classy look. Usually filled with little holes, they are durable, they can be used on Pathways, sidewalks, in your backyard and much more.

Advantages of Block paving.

1. Its is economically beneficial if you choose block paving, not only does it save money but it also saves time.

2. Concrete block paving are extremely durable. To help you with stand heavyweight vehicles and any harsh weather.

3.With the glossy finish you can ensure the safety would be high, skid resistant and some paver block design in vietnam help to display the traffic rules which are highly beneficial for the safety of pedestrians.

4. It doesn’t cost a great deal to maintain it. With the interlock system, you are assured that it won’t split away.

Paver block offers you different paving block designs with many colour options. It’s now, a part of Modern construction, to know more about brick making, block paving, floor tiles, wall tiles and all about paving, visit JR Rubbers.

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What exactly a Kerbstone is..?

kerbstone

A Kerbstone is a constricted stone or a concrete solid which fix end to end with other solids to form a Kerb. It makes the drivers conscious of the pavements and greenery areas in demarcating roads, streets, car parks etc. It makes a clear-cut view of the carriageway. Kerbstone helps in preventing any kind of spreading from the carriageway. Other than roads kerbstone had shown its excellence in creating lawn boundaries in houses and parks, edges along pavements, squares, car parks.

With tractable technology and the flying aspect components and materials, kerbstones ride era resistance to all weather conditions, mechanical loads and also against the chemicals used in road cleaning. Kerbstone helps in making a road utmost twice, correlated with a road without them.Kerbstone helps in retaining the structural integrity of roads, Kerbstone in Saudi Arabia follows this similar technique. Kerbstone is also known for creating a barrier between vehicles and pedestrians, Kerbstone in Rwanda is a good example of such roads.

rubber paver moulds

Heterogeneous types Kerbstone that you can look for:

1. Mountable Kerbs

They are also known as low Kerbs. These Kerbs promises the traffic to remain in the traffic lanes and also avow the driver to be in the restricted area with little difficulty. This Kerb allows the vehicle to climb easily because of its height of about 10 cm above the pavement edge. These are mainly laid at medians and channelization schemes, it also helps in longitudinal drainage.

2. Semi-Barrier type Kerbs

Semi-barrier Kerbs are mainly laid where the pedestrian traffic is high. They have a height of about 15 cm above the pavement edge. These Kerbs prevent trespass of parking vehicles. But with slight difficulty, it is possible to drive on these Kerbs for any quick-witted emergency.

3. Barrier-type Kerbs

Roads in foreign countries are far far better than ours. One of the reasons behind it is the construction method of their road. Barrier-type Kerbs will alarm vehicles from leaving the pavement. The pavement in Qatar is also following the similar technique. These are used in areas having less pedestrian traffic. Along with a steep batter they are placed at a height of 20 cm above the pavement edge.

4. Submerged Kerbs

Submerge Kerbs are mostly preferred in rural roads. They are used in rural roads. Generally, these Kerbs are provided at pavement edges. Lateral confinement and stability to the pavement are its promising feature.

5. Extruded Kerbs   

On long, straight highways extruded Kerb edging is commonly used. Extruded concrete Kerbstones are laid by a slip-form paver maker makes the Kerb using its machine.

plastic moulds for interlocking tiles

6. Natural stone Kerb

It is not an easy task for repairing roads periodically. The only solution for this is to ensure your road with a better base. Especially highways are facing lots of problems in terms of the road. In that case usage of natural stone Kerb is the effective option even though it is costly.

7. Pre-cast concrete Kerb

These are the pet in this Kerbing category because they are strong, reliable and comparatively cheap among Kerbs.

8. Quadrants and angles Kerb

These are furnished to compliment straight and radius Kerbs. They are of different sizes and angles. Quadrant blocks can be cut to produce angles of less than 90°.

Other than this, there are also Kerbs used to enhance the visibility of a road. In the areas where visibility is restricted due to fog or extended rains, a high visibility Kerbing type is suggested. White marking or white cementing can be used for this purpose. Retro-reflective markings are also used by reflective Kerbs to improve the visibility of the road. This makes its use on lane edges at night and island Kerbs at intersections with a degree of night-time crashes.
kerbstone in rwanda

A few special type Kerbs

  • Lightweight precast concrete Kerbs
  • High containment Kerbs
  • Bus stop Kerbs
  • Kerb-drain systems
  • Aesthetic Kerbs
  • Block Paving Kerbs

In short, kerbstones provides clear physical and visual marking and delineation. It helps a biker an ease drive. Kerbs are also available in different textures, colors, and standards. Natural Kerbstones are very hard, strong and long-lasting. Some stone Kerbs like Dura Kerb are lightweight and environment-friendly. It also possesses less maintenance cost.

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An Extensive Range Of Floor Tiles

                          

Floor Tiles

The Floor tiles are widely available in many attractive colors , shapes and design, which helps us make our flooring designs more advanced in its overall design. The floor covering provides a smooth, clean, impervious and attractive surface for the floored areas. Flooring is concerned with covering over a floor or subfloor and it provides a comfort walking surface. Floor tile offers high resistance to wear and tear due to human movement and movement of furniture and other allied activities related with it.

The special factor involved in its structure is its water resistance power and thus provide high protection against spoilage. High quality floor tiles are manufactured by using rubber stone molds and it has a high range of lifespan. The distinct features of floor tiles like its beauty, durability and ease of maintenance made it more flexible to the clients. The floor tiles are also available in different  patterns and textures to create an attractive look for your living room, bedroom, drawing and other surfaces.

rubber paver moulds

There are many advantages of using floor tiles are as follows :

  • The Tiles Are Polished That Makes You Easy To Clean.
  • Ease Of Maintenance.
  • Widely  Available In Attractive Colors, Shapes, and Design.
  • High Durability.
  • Water Resistant
  • Heat Resistant
  • High Impermeability To Acids And Other Chemical Liquids.
  • Flexibility In Its Usage.
  • No Color Distortion
  • Fully Finished Outlook

Two Main Kind Of Floor Tiles In Use :

1. Ceramic Floor Tiles

2. Porcelain Floor Tiles

Ceramic Floor Tiles : A popular range of home designers are  now choosing ceramic tiles for their flooring purposes. It offers a reliable and durable surface for almost every location inside the home like bedroom, kitchen, drawing room ,terrace and even also used in the swimming pool. This kind of tiles are now available in many designs and useful in delivering more attractive flooring patterns for home designs. Ceramic flooring now advanced as a versatile architectural resource that can be utilized in a variety of environments without causing any defects in shape, color and quality. It provides a hard tile surface covering, which makes the floor easier to maintain.

The most popular rubber mould manufacturers in Bangalore and rubber moulds manufacturers in India now providing a large variety of moulds in different shapes and designs, which help the customers to choose the finest quality products in accordance with their flooring desires. A full understanding of the advantages and applications of this material will allow you to make a well prepared flooring decision.

concrete block molds

 

Demanding Features Of Ceramic Tiles :

  • Demanding strength in quality
  • Hardness
  • Excellent water resistance
  • Good chemical resistance
  • Low thermal expansion

Porcelain Floor Tiles : Porcelain floor tiles are compact and resistant, which means that absorbs the wet and dirts appear on the tiles and also have high quality in its strength. Porcelain tiles are very durable in nature, long-lasting and creating beauty in your home or even outside areas. They’re also available in a large variety of colors, shapes, textures and ease of maintenance creates a high demand for porcelain tiles in the global market.

Floor tiles in Thailand is the perfect example to know about its global use in the world market. Porcelain  tile is one of the most durable tile materials in the floor tile category. Whether your tastes tend towards the neutral or the bold, find the perfect color of porcelain tile from the shop and create more trendy and unique flooring designs as your own. Apart from the floor tiles, designer tiles in Cambodia and Nigeria now deals a huge number of customers in this particular area.

plastic moulds for interlocking tiles

Key Features Of Porcelain Floor Tiles :

  • Permanency in Colour.
  • Dirt Resistance.
  • Environment Friendly.
  • Heat Resistant.
  • Available in Different Designs, Colors and Shapes.

Here I summarize, choose your best flooring designs with the perfect coupling of your dreams and desires with it. Keep your own uniqueness along with you…

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