ESTABLISHING YOUR OWN PAVER PRODUCTIONS

automatic paving machine

 

Want to pull off with paver blocks production in the market? We are here at your service to assist you to set up your own production units.

With the rapid growth and advancement in our civilisation and living standards, we have continuously kept the rate of developments on an increasing trail with evolution.

With more ideas and improvements in the building and landscape trends and culture, there has been rising demands for artistic paver block. The most essential combination to any landscaping project is the hardscape works included.

There lies the production demand for paver blocks that comes in different colours, size, shape and strength in accordance to the suitable architecture in plan. The latest block designs are preferred with an artistic blend in correspondence to the architect’s hard landscaping concept.
pvc paver moulds

 

THE COMPLETE PACKAGE

We can help you to assemble and produce your own production process as we are one of the leading manufacturers of the machineries involved in the process. Our successful varieties of products that includes the complete package for mini-paver plant, semi mechanised paver plant, and the fully automatic paving machine.

We provide the complete components and units for the mini paver plant available with us. The wide range of components include 2 vibroforming tables, a pan mixer and a concrete mixer with hydraulic hooper. The entire capacity of this mini paver plant is estimated to be 3500-4000 moulds per day. The expected labour assistance would be for 8 hours in a day. This plant can be used for tile manufacturing with multi-tasking specifications and can provide high performance with a large volume of production.

The specifications of our units used in the mini paver plant package is as follows:

  • THE VIBROFORMING TABLES.

The vibrating table is the unit that deals with the processing and assembling of the manufacturing units.

    • 8 mm plates with 3000 holes.
    • HP Motors x 2.
    • 3 working tables with the machine dimensions of 10 x 2.75 x 2.96 ft.
    • Accommodates large processing area for 2 x 2 ft. tiles throughout the 26 ft. long machine.
    • Facilitates automatic movement of rubber moulds for a production capacity of 3000 Sq. ft. / 8 hours shift for tile manufacturing and 2000 Sq. ft. / 8 hours shift for interlocking paver blocks.

      automatic brick making

This is the color mixer accessory machine used for manufacturing tiles that requires colour layer mixing.

  • 150 Kg balancing capacity.
  • 200 litres of volume space.
  • Plate thickness of 10 mm at the bottom and 8 mm sides.
  • Works on a 3 HP motor.
  • Integrated with a reduction gear box system with SKF bearing.
  • THE CONCRETE MIXER.

This is the most essential unit of the entire system that involves with the major concrete mixing and filling process.

  • 500 Kg working capacity.
  • 700 litres of volume capacity.
  • Required feeder hooper capacity with a capacity of 400 litres in addition to the unit.
  • 7.5 HP Motor specification.
  • 16 RPM rotational speed of the Muller.
  • Muller specifications in terms of plate thickness are 12 mm at the bottom and 10 mm along the sides.
  • Integrated with an open type gear box system with SKF bearing.

    color oxide in algeria

PROFESSIONALS ON THE FIELD

The paver production machineries are often required by the manufacturers out there who has already established their business or the start-up projects about to be developed.

Here’s why upcoming manufacturers should consider quoting us before setting up the machineries and units.

  • The invincible longing years of our experience in the area of paver productions.
  • Since 1993, we have successfully been able to maintain our reputation by providing good quality machineries and products.
  • The quality of our machineries are characterised by itself in terms of durability, efficiency and strength.
  • We do not just handle the service till the delivery, but we also provide continuous support after the setup with regards to maintenance of our products.
  • We have our technical assistance team along with you to help you set up the plant.

From the traditional concept of having completely symmetrical blocks, we have reached the era that overrides the norms by adapting towards custom unsymmetrical blocks being used all over the designing approach.

We are the manufacturers of several such exotic moulds that contribute to the current design trends being used over the build. Our paver block moulds are designed to produce the most natural and elegant blocks in the market.

With the development of machineries and units in the business, we look forward to contribute more and remain prominent in the market.

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Essential steps for paving blocks

interlocking tiles machine

Interlocking tiles have achieved popularity among almost every commercial and domestic constructions. It can add an aesthetic attribute to the walkways. Noways, it has become a trend to make the floor more attractive with pavers.

It has many other benefits too :

    1.Can prevent stains, since it can be easily washed away
    2.Easy to replace the cracked area
    3.Cost effective
    4.Can maintain the floor neat and clean

rubber paver mould manufacturers

Do you wish to enhance your outdoor living and keep more space for you to enjoy the freshness of nice days with sunshine and breeze?

A vital part of landscaping project is opting the best building materials that will give the look and long durability you desire.

Brick masonry or concrete pavers can assist you to make any landscape to make it look best. They can customize a design as per your need to be as dramatic or as common as you desire.

By following some simple steps, paver installation project can be correctly achieved.

For every work to get completed, the first stage will be planning. Establish an idea of how large the ground you have to pave the blocks. All other things will be organized according to these criteria.

1. Choose the correct paver – Today, we are availed with a variety of pavers for industrial and domestic constructions. Choose one which suits your perspective of cost and other factors to be considered.

Material options: The new trends in paver blocks are associated with the brand, color pattern and quality assured.

2. Prepare your ground for paving – Make sure that your land is ready for paving without any hindrances like tree roots, weeds, and uneven ground. Machines and tools are available to do the same.

Positioning the path: Before laying the pavers you should have a correct paying positioning and this will also help in getting proper measurement for making an optimum purchase.

3. Start with laying the base elements – Base materials are to be used in accordance with the paver you are going to use. The ground should be even and solid to start paving.

4. Lay the paver blocks – After laying the base materials, make it perfect with a plank and begin paving. Different patterns are used in paving in accordance with the landscape. Care should be given on the boundary pavers.

5. Final tasks – Make it more attractive and completed with perfect coloring options. You can add some colors in accordance with the surroundings and one which match with the building.

plastic mould for paver tiles

Do you know that pavers will last for around 25 years withstanding the environmental changes?

So it will be a long term investment and you have to be more careful about the same.

Today, the use of paver blocks are significantly increased as it has been widely used from houses to office setups. It has become an essential thing in landscaping idea and urban constructions.

Paver blocks are generally used by construction agents or builders in the pavement of parking areas in big to small buildings including domestic and commercial, food courts, and public parks, railways stations, bus stands, the compound area of large shopping malls, driveways in cities and walk areas for pedestrians. They are mostly preferred by almost all innovative builders with outstanding and awesome landscaping ideas since they are available in different designs and styles as per the preference needs of the customers.

At JR, what we are doing?

At JR industries, we can provide you with paver moulds of rubber, plastic paver moulds and pvc paver moulds. We are making use of these materials for an effective paver production since they have the properties such as durability and long lasting quality in output. And our productions are done in an environment friendly manner that doesn’t harm the surroundings. The plastic we make use of in the production of paver moulds are recycled plastic wastes. This can be helpful in decreasing the wastes. A production that considers every deals in exhibiting the quality is our ultimate proposal.

automatic brick making

Our products and services

  • Rubber moulds
  • Plastic moulds
  • PVC moulds
  • Chemical and color oxides
  • Technical assistance
  • Mini paver plant
  • Semi mechanised paver plant
  • Fully automatic machine

We can also assist you in starting a new paver plant

Our achievements

    • We have a vast client base over the globe
    • Presence in 28 countries
    • Established 64 paver units in different countries
    • Established 1500 paver units in India

For more queries contact us @ +918589082225

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Construction of Concrete Paving Stones

Concrete Paving Stones

 

JR rubber moulds, being the leading paver mould producers and paver plant installation, has successfully completed the 25th year in paver mould production industry. We are a company that provided support to 30+ countries including African, GCC and South East Asian countries. We provide complete solution for exterior paver flooring with manufacturing and supply of moulds and machineries.  On this proud moment, we are trying to pass on the basic informations about what we are doing at the paver productions. Here are the details of Concrete Paving stones constructions.

What is Paving Stone?

Paving stones are kind of an floor tiles used to arrange the ground to get a clean look and comfortable usage. These pavers are created by concrete and can be customized to any design as per client requirement. From JR Rubbers perspective, we have the paving stone mould production which is durable and long lasting. We also provide paver plant installation for all kind of companies as per the client’s requirement.

rubber paver mould manufacturers

Paving Stone Production Process

Paving stone production starts by segregating the pre-requisites and this process requires below resources.

JR Rubber moulds is capable of providing automatic paver plants which provide fully automated workflow and no need of any manual intervention. However, we will be concentrating here on the paving stone production.

  1. Paver mixer and Color Mixer making

The first phase is to create the mixer for paver using the concrete miller. The mixer is created by mixing the cement with crusher dust sand, baby chips and water.

On the other hand, color mixing machine can use for mixing the color using color oxides along with chemicals. Chemicals are used for water reduction in pavers in order to provide the ultimate strength. Whereas color oxides are used for coloring the paver along with drying out the paver for long durability. Here are few details about the chemical we are using.

    • SMF-Sulphonated Melamine Formaldehyde

SMF powder and Color Oxides are used in the pavement production. SMF is a well-known superplasticizer used in paver production around the world. It is a high-end water reducer in order to provide the maximum durability to pavers. SMF powder widely used for all types in all types of grouts, mortars, coating and as a component of the concrete admixtures and emulsions. The usage ratio is 2-4 gram per 1 kg.

    • PCE- Poly Carboxylated Either

PCE is also a plasticizer that performs a quick setting of mixer and water reduction. PCE is in liquid form with a quantity distributed drums. The usage ratio is 3-5 gram per 1 kg.

color oxide in algeria

    • Colors Oxides

Color oxides are used for used for coloring the tiles as per request and to make tile attractive. Color oxides also attached with the chemical which works as the plasticizer. The quantity of color requires only a little amount, that is 2 gram per 100 kg. There are re different types of oxides such as

  1. Red Oxide
  2. Black Oxide
  3. Yellow Oxide
  4. White Oxide
  5. Grey Oxide
    • Acrylic Resin

Color oxides are mainly used for offering the necessary colors to the tiles, it will make the paving designs visually more attractive. There is also chemicals added in it will which make the paver harder for improving the lifespan.

  1. Paver making

As the paver mixer prepared in concrete miller and color mixer and chemicals prepared parallelly, major paver production action can perform now. The process starts with layering the paver mould by color mix and place it on first vibrator table. The forward vibrating table will lead the paver mould to next table where the mould will be filled with paver mixer created in concrete miller. Again the paver will push to the vibrating table where the paver will fill its quantity in equal proportion.  After completing the table round, paver will be placed above the plywood sheet for one day to cool and harden the paver. The next day paver will take out and spread under the sun to soak the full water.

The above-mentioned process is the standard procedure used for paver production. However, JR Rubber Moulds went a step ahead and owning 2 types of plant that reduce the manual interventions in paver productions. These paver production plants are mentioned below.

Mini Paver plant is paver/tile production which has multitasking specifications. It is a high-performance paver plant with the capacity of performing a large variety of task in the field. This plant has the capability to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

    • Semi Mechanised Paver Plant

Semi paver plant used for the paver and tile production. This machine can offer high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers with a capacity of 9000 to 10000 moulds/8 hour shift.

    • Fully Automatic Paver Machine.

The fully automatic paving machine is a lifesaver for business as it reduces the need of manpower and increases the efficiency by producing 25000 wet cast paver/day. This automatic paver creation will prevent the duplication and waste of material handling which assure the right use of resources. This plant introduced for the first time in the world and JR  is the most renowned machinery manufacturer in India.

paver mould making machine

JR rubber  having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years of experience, JR is standing on top and high in the paver creation field. We have Mini, Semi, Fully automatic paver plant that provides an option to build the different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver production.

  • Appearance of a non-static and anti-static inner layer
  • JR Rubber Industries deliver the finest quality of products in paver production
  • No fear of shape defamation
  • There is no requirement to wash the molds, still it will keep the paver shape.
  • Strength and durability similar to automobile tyres
  • 100% virgin raw materials are used for JR products
  • We provide innovative and creative designs for products with long lasting durability.

JR Rubber Industries is an Indian company with many global clientele.  Over the years we have build our client base in Africa, GCC and South East Asian countries and some of them are

  • African Countries – Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
  • Asian Countries- Bahrain, Oman extending to Lebanon and in Southeast Asia – Vietnam

If you are searching for the premium quality products for your pavement or searching for a good reliable paver production plant then JR Rubber Industries is the perfect companion for you. Visit the office or contact us for further information

Address:

JR Rubber Industries, Thadapparambu, Mulankunnathukavu P.O, Thrissur – 680581, Kerala, India,

Feel free to call us on +91 8589 082 225.

For more details about our products visit us at https://www.jrrubbermoulds.com

 

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Protection for paver forms During Winter

interlocking paver mould

Winter is here!! Everyone loves the chilled cold weather and those freeze environments. Winters not only bring cold to you but also to your house, you floor tiles, wall tiles and even parking tiles are affected by them.  

Many of you would choose pavement as a flooring option for your driveway, but let’s see what happens to these interlocking paver blocks when winter arrives. So I am sure that these questions like what actually happens to your pavement during winter.

Paver maker in Algeria consider paver blocks as an option for your pathway or driveway, you raise questions about the level of durability, skid resistance and de-icing capability your paver blocks can provide you during winter.

rubber paver moulds

Well, a good quality paver block can provide you with a better durability, which results in fewer chances to have a paver block broken due to extreme cold. In the case of skid resistance, having a paver block that can absorb water is a better rate, it can provide you with less chance to skid or slip on them.

De-icing, some paver blocks, for example, kerbstone and brick moulds and interlocking paver mould can provide you with a better paver option as both these pavers can provide you with a better chance to reduce the ice surface on them, as they have a high rate of de-icing and ice resistance.

Concrete paving stones avoid locking water on them, that makes them waterproof. An advantage of having waterproof pavers is that they skid free and remain waterproof, will allow your paver tile to remain interlocked for a long period of time. All paver block designs are unique and are set to be more unique in design by paving block machine manufacturers in India to avoid the problems like water storing or ice being stuck to your paver block.

parking tiles

Maintenance of a pavement is much easier and better compared to other flooring tiles, where you have wood and stone as another flooring option, wood may freeze in a much faster rate and stone may get more stuck to you soon, which is hard to maintain.

While in paver blocks all you have to do is clean them with a cloth or broom and you will have a much cleaner pavement for a long period of time by doing so. If you get a flooring option that is so profitable with strong durability, less maintenance and a long time of assurance for your floor.

You can use a plastic snow shovel for your pavement as snow does not really get stuck to your paver block, compared to tile, wood or stones. If you see a pile of snow on your paver block, all you need is a lightweight shovel to keep the knowledge away from your pavement.

These days there are many firms that provide you with facilities to clear your pavement off the snow and any other material with their skills, machines and employees. So make sure that you ask them if they have the machinery to provide you with the clean and neat pavement.

plastic moulds for interlocking tiles

Some maintenance agencies provide you with the best machines and service, while other agencies can prove to be really harmful to your pavement. In fact while cleaning your paver their machines may prove to be really harmful.  

As a conclusion, we can say that paver blocks are considered to be one of the best option for your flooring indoor and outdoor considering the amount, durability, availability and more factors. Such factors allow more people to buy or choose paver blocks as an option for their pathways, driveways or for any other flooring option.

If you have a doubt about what type of flooring option you need to use or the type of paver block that suits your choice, design and quality you want then make sure that you visit JR Rubbers, who would love to provide you with all the new ideas and design you wish for.

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What exactly a Kerbstone is..?

kerbstone

A Kerbstone is a constricted stone or a concrete solid which fix end to end with other solids to form a Kerb. It makes the drivers conscious of the pavements and greenery areas in demarcating roads, streets, car parks etc. It makes a clear-cut view of the carriageway. Kerbstone helps in preventing any kind of spreading from the carriageway. Other than roads kerbstone had shown its excellence in creating lawn boundaries in houses and parks, edges along pavements, squares, car parks.

With tractable technology and the flying aspect components and materials, kerbstones ride era resistance to all weather conditions, mechanical loads and also against the chemicals used in road cleaning. Kerbstone helps in making a road utmost twice, correlated with a road without them.Kerbstone helps in retaining the structural integrity of roads, Kerbstone in Saudi Arabia follows this similar technique. Kerbstone is also known for creating a barrier between vehicles and pedestrians, Kerbstone in Rwanda is a good example of such roads.

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Heterogeneous types Kerbstone that you can look for:

1. Mountable Kerbs

They are also known as low Kerbs. These Kerbs promises the traffic to remain in the traffic lanes and also avow the driver to be in the restricted area with little difficulty. This Kerb allows the vehicle to climb easily because of its height of about 10 cm above the pavement edge. These are mainly laid at medians and channelization schemes, it also helps in longitudinal drainage.

2. Semi-Barrier type Kerbs

Semi-barrier Kerbs are mainly laid where the pedestrian traffic is high. They have a height of about 15 cm above the pavement edge. These Kerbs prevent trespass of parking vehicles. But with slight difficulty, it is possible to drive on these Kerbs for any quick-witted emergency.

3. Barrier-type Kerbs

Roads in foreign countries are far far better than ours. One of the reasons behind it is the construction method of their road. Barrier-type Kerbs will alarm vehicles from leaving the pavement. The pavement in Qatar is also following the similar technique. These are used in areas having less pedestrian traffic. Along with a steep batter they are placed at a height of 20 cm above the pavement edge.

4. Submerged Kerbs

Submerge Kerbs are mostly preferred in rural roads. They are used in rural roads. Generally, these Kerbs are provided at pavement edges. Lateral confinement and stability to the pavement are its promising feature.

5. Extruded Kerbs   

On long, straight highways extruded Kerb edging is commonly used. Extruded concrete Kerbstones are laid by a slip-form paver maker makes the Kerb using its machine.

plastic moulds for interlocking tiles

6. Natural stone Kerb

It is not an easy task for repairing roads periodically. The only solution for this is to ensure your road with a better base. Especially highways are facing lots of problems in terms of the road. In that case usage of natural stone Kerb is the effective option even though it is costly.

7. Pre-cast concrete Kerb

These are the pet in this Kerbing category because they are strong, reliable and comparatively cheap among Kerbs.

8. Quadrants and angles Kerb

These are furnished to compliment straight and radius Kerbs. They are of different sizes and angles. Quadrant blocks can be cut to produce angles of less than 90°.

Other than this, there are also Kerbs used to enhance the visibility of a road. In the areas where visibility is restricted due to fog or extended rains, a high visibility Kerbing type is suggested. White marking or white cementing can be used for this purpose. Retro-reflective markings are also used by reflective Kerbs to improve the visibility of the road. This makes its use on lane edges at night and island Kerbs at intersections with a degree of night-time crashes.
kerbstone in rwanda

A few special type Kerbs

  • Lightweight precast concrete Kerbs
  • High containment Kerbs
  • Bus stop Kerbs
  • Kerb-drain systems
  • Aesthetic Kerbs
  • Block Paving Kerbs

In short, kerbstones provides clear physical and visual marking and delineation. It helps a biker an ease drive. Kerbs are also available in different textures, colors, and standards. Natural Kerbstones are very hard, strong and long-lasting. Some stone Kerbs like Dura Kerb are lightweight and environment-friendly. It also possesses less maintenance cost.

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An Extensive Range Of Floor Tiles

                          

Floor Tiles

The Floor tiles are widely available in many attractive colors , shapes and design, which helps us make our flooring designs more advanced in its overall design. The floor covering provides a smooth, clean, impervious and attractive surface for the floored areas. Flooring is concerned with covering over a floor or subfloor and it provides a comfort walking surface. Floor tile offers high resistance to wear and tear due to human movement and movement of furniture and other allied activities related with it.

The special factor involved in its structure is its water resistance power and thus provide high protection against spoilage. High quality floor tiles are manufactured by using rubber stone molds and it has a high range of lifespan. The distinct features of floor tiles like its beauty, durability and ease of maintenance made it more flexible to the clients. The floor tiles are also available in different  patterns and textures to create an attractive look for your living room, bedroom, drawing and other surfaces.

rubber paver moulds

There are many advantages of using floor tiles are as follows :

  • The Tiles Are Polished That Makes You Easy To Clean.
  • Ease Of Maintenance.
  • Widely  Available In Attractive Colors, Shapes, and Design.
  • High Durability.
  • Water Resistant
  • Heat Resistant
  • High Impermeability To Acids And Other Chemical Liquids.
  • Flexibility In Its Usage.
  • No Color Distortion
  • Fully Finished Outlook

Two Main Kind Of Floor Tiles In Use :

1. Ceramic Floor Tiles

2. Porcelain Floor Tiles

Ceramic Floor Tiles : A popular range of home designers are  now choosing ceramic tiles for their flooring purposes. It offers a reliable and durable surface for almost every location inside the home like bedroom, kitchen, drawing room ,terrace and even also used in the swimming pool. This kind of tiles are now available in many designs and useful in delivering more attractive flooring patterns for home designs. Ceramic flooring now advanced as a versatile architectural resource that can be utilized in a variety of environments without causing any defects in shape, color and quality. It provides a hard tile surface covering, which makes the floor easier to maintain.

The most popular rubber mould manufacturers in Bangalore and rubber moulds manufacturers in India now providing a large variety of moulds in different shapes and designs, which help the customers to choose the finest quality products in accordance with their flooring desires. A full understanding of the advantages and applications of this material will allow you to make a well prepared flooring decision.

concrete block molds

 

Demanding Features Of Ceramic Tiles :

  • Demanding strength in quality
  • Hardness
  • Excellent water resistance
  • Good chemical resistance
  • Low thermal expansion

Porcelain Floor Tiles : Porcelain floor tiles are compact and resistant, which means that absorbs the wet and dirts appear on the tiles and also have high quality in its strength. Porcelain tiles are very durable in nature, long-lasting and creating beauty in your home or even outside areas. They’re also available in a large variety of colors, shapes, textures and ease of maintenance creates a high demand for porcelain tiles in the global market.

Floor tiles in Thailand is the perfect example to know about its global use in the world market. Porcelain  tile is one of the most durable tile materials in the floor tile category. Whether your tastes tend towards the neutral or the bold, find the perfect color of porcelain tile from the shop and create more trendy and unique flooring designs as your own. Apart from the floor tiles, designer tiles in Cambodia and Nigeria now deals a huge number of customers in this particular area.

plastic moulds for interlocking tiles

Key Features Of Porcelain Floor Tiles :

  • Permanency in Colour.
  • Dirt Resistance.
  • Environment Friendly.
  • Heat Resistant.
  • Available in Different Designs, Colors and Shapes.

Here I summarize, choose your best flooring designs with the perfect coupling of your dreams and desires with it. Keep your own uniqueness along with you…

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