Differences Between Dry Cast Paver Moulds & Wet Cast Paver Moulds

Now while residents are more concerned about the aesthetic design of the concrete pavers, it is equally important to know the construction design of the pavers. By making sure that the paver is suitable for the job, this will also ensure the overall longevity of the projects lifetime. 

There are several differences when it comes to moulds. Let’s take a look at 2 of the most common and effective kinds of paver moulds. Wet cast pavers and Dry cast pavers.

How are the Wet cast pavers & Dry cast pavers made?

The primary difference between wet cast & dry cast pavers can be seen through its manufacturing process. 

Dry Cast Pavers 

In the case of dry cast pavers, only a small amount of water is used in the concrete mix. Like wet cast pavers, dry cast paver mixes are similarly placed into a mould and are then compressed with very high pressure using complex machinery. These compressed moulds are then cured on racks before being palletized. Since these kinds of pavers are air-cured they can be produced quickly and affordably.

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Wet Cast Pavers

Just like the name, the concrete used to manufacture wet cast pavers is actually more liquid-based. It has a high slump which gives it the ability to be poured from a mixer or truck. 

What is a slump?

Slump is a relative measurement in terms of concrete consistency, a slump test is usually conducted in order to measure the workability of a mix. The test involves filling a slump cone with concrete then carefully removing the cone and later measuring how much the concrete slumps from the height of the cone.

Mixing machines called concrete batch plants are used to combine pre-determined quantities of sand and coarse aggregate with the exact weight of the cement.

Additives are later added to speed up hydration, release agent, colourants, black & white efflorescence inhibitors as well as strengthening fibres.

The concrete mix is later poured into a flexible shaped mould for the paver and then levelled off.

A vibratory process is then used to settle the concrete, filling small voids and then forcing any small air pockets to be expelled through the open top surface.

Once the concrete has been cured, the mould is removed and the pavers are palletized and are ready to be sent for shipping. Also, the curing process for wet cast pavers is quite longer than a dry cast paver thereby making it more labour-intensive to produce. 

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How do Wet cast pavers & Dry cast pavers differ in terms of colour, strength & Protection

Color and Finish

Wet cast pavers usually feature colour tones that are more bold. They are smoother and have more intricate surfaces and can better imitate natural stone in their appearance. 

Dry cast pavers, on the other hand, have traditionally been more simplistic and are usually basic in colour and texture. Likewise, modern manufacturing techniques have made colour blends and surface textures more desirable.

Protection & Maintenance

After deciding the kind of pavers that you’re going to be using for your project, you need to ensure that it stays safe and protected from seasonal changes. In the case of both dry and wet cast pavers, they should be sealed to prevent possible staining, chemical deterioration from any acids pr salts and colour fading from use over a period of time.

Strength 

Both wet and dry cast pavers can be used for residential projects like driveways, walkways and patios.

Benefits of using Dry Cast Paving

  • Dry Cast pavers can be extremely durable and are more suitable for areas with high traffic.
  • They are more precise dimensional wise making it easy and quick to install.
  • They come in a wide variety of shapes and sizes for a wide variety of paving applications.rubber paver mould manufacturers

Benefits of using Wet cast Pavers

  • Wet cast pavers can be visually more appealing and also serve as an alternative solution to concrete brick paving.
  • Wet cast paving also has the advantage for providing a variety of paving shapes, textures and sizes.
  • The more diverse kinds of wet-casting paving moulds offer a practical paving option while simultaneously obtaining the natural look of the stone.
  • Wet cast pavers are more suitable for residential projects

If you’re looking for the right place that offers concrete paver moulds for wet cast pavers/ tiles, then you get the same from JR Rubber Industries. They provide all the complete solutions for exterior flooring industry with the manufacture and supply of rubber moulds for paver blocks

The supply of paver machinery, setting chemicals and colour oxides and complete technical assistance for concrete pavers production that features in-plant training and onsite assistance for production.

They offer a wide range of products like Rubber moulds for Pavers/Tiles/Kerbs/Cover, Blocks, polypropylene Plastic Moulds Pavers and other customized products. They also offer paver production lines like Mini paver plant, semi-mechanized paver plant and fully automatic paver plants.

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Paver Blocks Are Used Almost Everywhere

Paver blocks are multi-colored, multi-shaped tiles used for exterior flooring and are made from a variety of materials like concrete, clay, rubber, PVC, etc. Pavers add beauty and a lavish look to the exterior area. Since the installation and maintenance of blocks are easy, these are widely adopted by many people for tiling exterior surfaces. In other words to say Pavers is used almost everywhere. Paver block manufacturers have begun to experiment with different materials as the demand for pavers is growing rapidly for both commercial and residential construction projects. More and more paver block designs are adopted by these companies so as to compete in the market. With the increase in demand for pavers many companies like JR Rubbers has started to make more paver block moulds

Interlocking paver blocks forms a patterned surface so that they can be removed and re-installed, which reduces future service interruptions. Such pavers are manufactured in various textures and colors to add attraction when in use. Apart from these, we also manufacture rubber paver blocks moulds, PVC paver moulds and Plastic Paver Blocksmoulds

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Applications of paver blocks for Commercial purposes

There is a wide spectrum of usage of paver blocks in various industries. Below listed are some of the applications of paver for Commercial purposes. They are widely used in:

  • Parking lots
  • Loading docks
  • Industrial storage areas
  • Airport pavements
  • Public and industrial pavements
  • Median strips
  • Streets
  • Community centers
  • Erosion control
  • Shopping malls

Applications of paver blocks for Residential purposes

Apart from Commercial purposes, the paver blocks are used also for Residential purposes. Below listed are some of the applications of blocks for Residential purposes. They are widely used in:

  • Patios
  • Decking
  • Balconies
  • Courtyards
  • Walkways
  • Driveways
  • Pathways
  • Pool surroundings
  • Terraces
  • Erosion control

One reason for the usage of blocks for pavement is that they are easy to clean and cheaper compared to other options of paving. The maintenance charges are also less and they are easily replaceable if broken. For any exterior area, it is important to select the appropriate paver for that particular area. Paving blocks made of concrete, PVC, rubber, plastic are more affordable than stone. 

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Benefits of using Paver blocks

Apart from the visual appeal these paver blocks provides, there are also other benefits. Some of them are given below:

  • Versatility

Paver blocks are excellent material to use and they are versatile in styles and colors. They can also be customized according to the client’s specifications. Different designs and shapes can experiment which adds beauty to the material.

  • Environmentally sustainable

Paver blocks are more environmentally sustainable as it has a porous nature. When compared to other surfacing materials Paver blocks absorb rainwater and stop it from entering the driveway making it safer. Better drainage is also promised by paving blocks in the exterior. 

  • Low maintenance

From whatever material they are made from Paver blocks don’t require a lot of maintenance. Cleaning is so easy and you can even use soap and water to keep it clean. Block paving is a durable method and can withstand all kinds of weather.

  • Durability

Paver blocks are long-lasting. It can withstand even the pressure of an airplane. Due to this reason, it is used as a common material at airports. It doesn’t suffer from any wear and tear and it is highly resistant to most chemicals, oils, salts and frosts making it more durable.

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  • Visual appeal

The exterior appearance is very much improved with the usage of Paver blocks. They are available in a variety of styles and designs. From simple designs to more complex ones are available in the market and you can select according to your use. 

To summarize the following are the advantages when you are considering about Paver:

      • Available in amazing designs 
      • They can rejuvenate the surrounding environment 
      • Has the highest durability as well as functionality 
      • Provides supreme protection 
      • Has the strongest property to stand up to wear and tear of the weather

      • It improves quality time and reputation

      We are the best paving moulds manufacturers in the industry. Pavers that are manufactured using our variety of moulds are used for different applications such as walkways, patios, Driveways, project entrances, walkways through city parks, playgrounds, pool decks, entrance to corporate offices, around fountains, streets, airport runways, etc. 

      We provide rubber paver moulds, interlocking paver molds, PVC tile moulds and plastic mould for paver tiles. Our products excel in lifespan, quality, and performance as they are resistant to various chemicals. Remolding becomes easier with our products but they are less prone to breakage. If there exist any doubts regarding our products feel free in contacting us.

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