WHAT ARE THE TYPES OF PAVERS YOU KNOW ABOUT?

 

PVC Paver moulds

Different types of moulds are required for the manufacturing of different pavers. From PVC Paver moulds to wall tile moulds, JR Rubber Industries manufactures pavers using several types of moulds and are the trailblazers of the industry. Starting with our hometown – Kerala, we now function in 28 other countries all over the world. We provide you with a variety of designer tiles that you can choose from.

We engage in the manufacturing of all types of pavers for all kinds of industries including wall tiles and interlock moulds. We also provide you with custom-made pavers for your requirements.

USE OF PAVERS

Pavers are used in many scenarios. Pavers are mostly used as external flooring. They are mostly used for outdoor pavements in many parts of homes and commercial buildings. The most common uses of pavers are in driveways, walkways and even pool decks. Pavers are constructed in different colours and textures. They can be removed and re-installed whenever and hence that is the best application of pavers.

rubber paver mould manufacturers

DIFFERENT TYPES OF PAVERS

  • Brick Pavers.

Brick pavers have been used as surfaces for driveways mostly for years now. Brick pavers can be manufactured in several shapes and can be made into a range of colours. Brick pavers are usually made of natural materials and hence can be cleaned and reused which also makes it eco-friendly. It can be manufactured in colours and textures that you want and placed accordingly. Some disadvantages of brick pavers are that they aren’t very cost efficient. They require regular maintenance and can tend to chip off. The reason to which brick pavers are not very beneficial is that they are very fragile.

  • Concrete Pavers.

Concrete pavers are usually used as a flooring technique for driveways and walkways. The advantages of concrete pavers are that it gives a very natural look and it can be customized with the colours and shapes that you want. Another benefit of pavers is that it is cost-efficient and can be installed easily. Raw materials that are of low cost are used mostly as it is cheaper than using bricks. But also keep in mind that when artificial pigments are used, it can fade away quickly. Since raw materials are used, they can also not last long.

plastic mould for paver tiles

  • Rubber Pavers.

The biggest advantage of rubber pavers is that it is eco-friendly. It is recyclable and hence it is also considered to be cost friendly and efficient. But the disadvantage is that if the pavers get wet, then too much heat is absorbed which is not good for the pavers. Wet pavers tend to expand. But it is not very prone to cracking.

  • Plastic Pavers.

As the name suggests, these pavers are made of plastic. The plastic that is used to make these pavers are either new or reused plastic. But it is most beneficial if companies make use of recyclable plastic as that would remove the plastic waste in the economy. But the process of recycling is not very easy and hence it might be very expensive. This type of paper is used by many but it is not considered to be as durable as stone pavers.

pvc paver moulds

  • Stone Pavers.

Stone pavers are slightly more different when compared to the other types of pavers. Stone pavers are different as they are not uniform like the other pavers. They are directly cut from quarries and used, unlike the others. The other pavers are moulded and manufactured. Hence the pavers tend to be identical. For stone pavers, they are not uniform and there is a variation in the size, colour, and texture.

  • Marble.

These pavers provide a sense of elegance and beauty to the flooring. They are manufactured when limestones are exposed to a certain temperature. It gives a sophisticated and natural look to the driveways or walkways of your home or commercial area. They may cause discolouration quickly and as marble is a great conductor of heat, the floor also tends to absorb more heat especially during the summer time.

Pavers come in different colours – Beige, Brown, Grey, and Red are the most popular colours used for pavers.

They also come in different shapes and textures according to your requirements. When you plan on installing pavers, use the right kind of pavers after checking out the features of all the different types of pavers.

We can help you make the right choice by providing the best materials for manufacturing. We have proved to keep up with the quality and excellence in the service field.

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RECENT TRENDS IN BRICK PAVING

RECENT TRENDS IN BRICK PAVING

moulds for tiles

Brick paving is the commonly used method of paving and it is mostly used in the construction of driveways and walkways.

They provide for a very strong interlock and hence it is not very fragile which is why it is used very often. They are made using moulds for tiles which are also used for several other purposes.

There are several moulds that are used for different tiles including wall tile moulds, floor tile moulds, rubber tile moulds and many more. Brick making involves the need for using brick moulds that are basically manufactured by industries like JR Rubber industries.

Our industry stands out in the manufacturing of pavers of different designs and textures and in providing you with custom-made pavers just the way you want it.

rubber paver mould manufacturers

ADVANTAGES OF BRICK PAVING

There are different types of paving materials available and you can choose the right one according to your requirements. But here are just a few advantages to brick paving as compared to the other paving methods

  • Eco-friendly.

The concept of eco-friendly comes out of the fact that the brick pavers are made of clay. Hence it brings out the natural concept which also means that the colours will last longer and it is more cost efficient.

  • Installation time.

It does not take much time to install brick pavers and hence that saves a lot of time especially if you’re busy with construction. Brick pavers can be constructed in any weather and at any time and it can be quickly installed so it not only saves time, but it also works around a budget.

pvc paver moulds

  • Retains colour.

Another benefit of using brick paving is that no artificial colours are used. Only the natural colour of clay is used for paving and hence the bricks retain this colour and they don’t lose the colour. It does not fade out and the rich and natural colours remain.

  • Durability.

Another advantage of the brick pavers is the fact that it is durable. They have high resistance and even if huge vehicles are to run over it, it is not fragile and it does not crack very fast. It has the ability to withstand the weight of huge vehicles and it hence known to be the strongest material.

DIFFERENT TRENDS USED IN BRICK PAVING

Recently, people have been discovering the feasibility relating to cost and durability when it comes to brick paving. With the use of innovation, they have changed the dull and boring concept of bricks into an elegant one. There is now a shift in the way people perceive brick walls and driveways. It’s considered to be both antique and beautiful.

  • Grey and Black bricks.

    You might have witnessed this combination on brick walls or in the driveways of homes. It provides a sense of elegance and antique to your home. The concept of antique has recently come out and now you find them in many homes. The grey and black combination is used to dramatize or bring a moody shade to your home.

  • Build seats and tables in your garden.

You can use bricks to build seats and tables in your homes. This helps you use natural means to create a personalized setup in your garden. You can use old bricks that are lying around to build seating and tables and even fire pits in your garden. It would make it look beautiful and you can also invite your friends to your garden to sit and have a cup of tea.

  • Different colours and shapes.

Another recent trend revolves around the fact that bricks can be in any colour and shape. So by placing bricks of contrasting colours and quirky shapes beside each other, it brings in a sense of casualness to your home which some people tend to like. This is a new and upcoming trend in homes.

plastic mould for paver tiles

  • Feature Walls.

The art of using feature walls is a very antique concept. Just a single wall filled with bricks of the same size and the same brick colour is an absolute favourite when it comes to brick wall trends. In the world of interior design, this is a concept that is frequently used.

  • Patchwork effects.

This is when each patch of the building shows a particular colour and shape and different patches have particular shapes and colours. it is literally a patchwork idea as it’s very messy work that is done which ultimately tends to look classy. You find many examples of these in many homes.

Now that we’ve given you various suggestions on how to go about brick pavers, we can help you to use your ideas and creativity to come about a perfect idea for your perfect home.

Our consultants can keep you aware of all the advantages and disadvantages of different materials and come up with the right solution for what material you need.

If any inquiry Whats App us.

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THINGS TO KNOW BEFORE YOU HIRE A PAVING CONTRACTOR

plastic paver moulds

Located in the southern state of Kerala, JR Rubber Industries works with 28 other countries worldwide in the field of manufacturing moulds for concrete pavers. We also engage in manufacturing plastic paver moulds that last much longer and are also made of recycled plastic material.

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We manufacture moulds for different surfaces and situations including parking tile moulds.

With a variety of paver block designs, JR Rubber Industries are the pioneers of the industry.

WHO IS A PAVING CONTRACTOR?

From working on constructing paved surfaces for roads and houses and other small to large projects, paving contractors are hired to construct such surfaces and to work on existing ones that require repair.

Most paving companies make it a point to mention that they specialize in either residential or commercial paving. They use large equipment to complete the paving process – some might use excavators to lay out the land before the paving is done and some might use paving machines to place the tiles.

Sometimes they also use tamping machines which are mostly for flattening the surface.

rubber paver mould manufacturers

Why do you require a paving constructor?

Small paving jobs can usually be done by yourself but otherwise, for large scale projects, you will need the help of a paving contractor.

This is not only because of the fact that large scale projects are for experienced contractors, but it’s also because they have access to better types of machinery that would help the process.

While choosing what type and material to be used for the pavers, several things need to be kept in mind.

While choosing the design of the tile, you need to be sure of the tile design that you pick so that specific tile moulds could be used to construct them.

According to the scenario, make sure you choose the right material for the tiles. The better tiles need not always be the more expensive ones either.

pvc paver moulds

5 QUESTIONS THAT YOU NEED TO ASK YOUR PAVING CONSTRUCTOR

1. Ask them for how long they have been a paving contractor and some examples of their previous work.

If a company has been functioning for quite some time now, it does not always have to mean that their work is perfect. But it is a point that if they have been in business for a while now, then their work might be good enough for them to last so long.

It is also important that other factors are looked into before you trust the contractor. You can also ask him for some previous work that they have done.

Ask their former clients how their experience was after hiring these contractors and also try and see the work that they’ve done before.

2. Make sure that they are insured.

Ask and confirm if the contractors you are hiring are insured. If not, then any sort of damages that are caused to your property by the contractor would be at your expense.

When you hire your contractors, ask for proof of insurance.

Make sure that they have public liability insurance and workers compensation insurance. Public liability insurance covers any third party liabilities out of the premises and any legal costs that arise out of it.

plastic mould for paver tiles

3. Ask the contractor for the total estimate.

It is important that you ask your contractor for some details about your final payment. Your contractor should be able to give you proper details of the final amount that you ought to pay him and not just an estimate.

He should also inform you of any additional payments as no payments should come as a surprise to you later.

4. Details in the scope of work document

This is a document that is basically an agreement on the work that is going to be performed in the project. It’s basically an understanding of the scope of the entire project.

When you are collecting bids from multiple organizations, it is possible that you get confused because certain companies do not provide a proper detailed scope of work document.

So make sure that you chose the right company with a detailed scope of work document.

5. Try to find references you can call and contact

You needn’t believe everything a contractor tells you about his work. He is only going to let you know about the positives and not the negatives.

So try and get some good references that you can contact. These references could be some previous clients. If clients have good feedback about the company, then there’s nothing to worry about.

You should always keep in mind that the right contractor must be chosen for the right work. JR Rubber Industries provides you with the right kind of moulds for tiles for your project. We can ensure that you get the right service from the best consultants and manufacturers of paving block machinery and moulds.

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Essential steps for paving blocks

interlocking tiles machine

Interlocking tiles have achieved popularity among almost every commercial and domestic constructions. It can add an aesthetic attribute to the walkways. Noways, it has become a trend to make the floor more attractive with pavers.

It has many other benefits too :

    1.Can prevent stains, since it can be easily washed away
    2.Easy to replace the cracked area
    3.Cost effective
    4.Can maintain the floor neat and clean

rubber paver mould manufacturers

Do you wish to enhance your outdoor living and keep more space for you to enjoy the freshness of nice days with sunshine and breeze?

A vital part of landscaping project is opting the best building materials that will give the look and long durability you desire.

Brick masonry or concrete pavers can assist you to make any landscape to make it look best. They can customize a design as per your need to be as dramatic or as common as you desire.

By following some simple steps, paver installation project can be correctly achieved.

For every work to get completed, the first stage will be planning. Establish an idea of how large the ground you have to pave the blocks. All other things will be organized according to these criteria.

1. Choose the correct paver – Today, we are availed with a variety of pavers for industrial and domestic constructions. Choose one which suits your perspective of cost and other factors to be considered.

Material options: The new trends in paver blocks are associated with the brand, color pattern and quality assured.

2. Prepare your ground for paving – Make sure that your land is ready for paving without any hindrances like tree roots, weeds, and uneven ground. Machines and tools are available to do the same.

Positioning the path: Before laying the pavers you should have a correct paying positioning and this will also help in getting proper measurement for making an optimum purchase.

3. Start with laying the base elements – Base materials are to be used in accordance with the paver you are going to use. The ground should be even and solid to start paving.

4. Lay the paver blocks – After laying the base materials, make it perfect with a plank and begin paving. Different patterns are used in paving in accordance with the landscape. Care should be given on the boundary pavers.

5. Final tasks – Make it more attractive and completed with perfect coloring options. You can add some colors in accordance with the surroundings and one which match with the building.

plastic mould for paver tiles

Do you know that pavers will last for around 25 years withstanding the environmental changes?

So it will be a long term investment and you have to be more careful about the same.

Today, the use of paver blocks are significantly increased as it has been widely used from houses to office setups. It has become an essential thing in landscaping idea and urban constructions.

Paver blocks are generally used by construction agents or builders in the pavement of parking areas in big to small buildings including domestic and commercial, food courts, and public parks, railways stations, bus stands, the compound area of large shopping malls, driveways in cities and walk areas for pedestrians. They are mostly preferred by almost all innovative builders with outstanding and awesome landscaping ideas since they are available in different designs and styles as per the preference needs of the customers.

At JR, what we are doing?

At JR industries, we can provide you with paver moulds of rubber, plastic paver moulds and pvc paver moulds. We are making use of these materials for an effective paver production since they have the properties such as durability and long lasting quality in output. And our productions are done in an environment friendly manner that doesn’t harm the surroundings. The plastic we make use of in the production of paver moulds are recycled plastic wastes. This can be helpful in decreasing the wastes. A production that considers every deals in exhibiting the quality is our ultimate proposal.

automatic brick making

Our products and services

  • Rubber moulds
  • Plastic moulds
  • PVC moulds
  • Chemical and color oxides
  • Technical assistance
  • Mini paver plant
  • Semi mechanised paver plant
  • Fully automatic machine

We can also assist you in starting a new paver plant

Our achievements

    • We have a vast client base over the globe
    • Presence in 28 countries
    • Established 64 paver units in different countries
    • Established 1500 paver units in India

For more queries contact us @ +918589082225

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Health-centered ways to clean your colored precast concrete paving blocks

interlocking pavers machine manufacturers in india

Has it been constant gloomy weather and rain where you live? Not good for the mood, but your outdoor plants will surely be loving it.  

Speaking of plants and all things that love moisture, can we talk about a common outdoor mold/fungus problem?

Nowadays, most of us have an outdoor patio with colored precast concrete paving stones. It doesn’t take long each year for black mold and mildew or moss and algae to start growing on it.

It is a mind-numbing job that will take hours and hours of work to restore the patio to a brand-new condition and everyone who has tried it hates doing that job.

rubber paver mould manufacturers

What we need to ask is if there’s a way to prevent the moss, mildew, and mold from growing in the first place and why is it growing on the precast concrete pavers.

Moss, mold, and mildew need food to survive, just like us, the only difference being, the source of food. Specks of dust, ultra-fine sugar aerosols from trees and bushes, tree sap, minerals, organic debris, etc., are all food sources for the unsightly things growing on your patio.

The missing ingredient needed to fuel the moss, mold, and mildew growth is, of course water. If you were somehow able to keep your patio completely dry always, you’d not have any growth. But even morning dew can sustain the green and black organisms as they’re tenacious and know how to make a little water go a long way.

paving tiles

 Dune

The good news is that there are ways you can prevent the growth of patio moss, mildew, and mold. But they’re not always advised. Let’s take a look at the possible ways to address the issue at hand.

Power Washing

Power washing it at least once a year will solve the problem but it’s only a temporary solution. Besides power washing will damage your patio in the long-run, hence, this quick solution is not advised to be used each time there’s mold growth. In addition, power washing, regardless of the fact that it is destructive to the concrete pavers, provides more moisture to the mold and therefore aids in its growth

Let’s discuss power washing in detail. There’s a raging debate going on in the home improvement community about whether or not power washing can be destructive to concrete, brick, precast pavers and wood. The unequivocal answer is yes, it’s destructive and the rate of destructive force is directly proportional to the pounds-per-square-inch (psi) power the machine delivers, the angle of the spray-wand tip and the distance of the tip from the surface being cleaned.

Still confused? Picture the Grand Canyon in your mind, it’s the perfect example to understand that water flowing over rock can do damage.

Zig zag Rubber Paver Moulds

Copper

A liquid solution of copper sprayed on the top surface of the concrete interlocking pavers, will stop the growth of the pesky green and black organisms in their tracks since it is a natural biocide. The easiest way to apply the copper is to buy copper sulfate crystals which are available online, and the blue crystals dissolve readily in warm or hot tap water. Mix 1.75 pounds of copper sulfate in each gallon of water and apply the solution when the paving block is dry as a bone.

The problem here is that copper is a potentially toxic substance to clean an area where people, pets, and vegetation are and can be harmed by getting it on their skin, eating it, or absorbing it.

Also, copper solution only addresses the symptom, but neglects the underlying issue, and, by doing so, creating further problems or worse dangers.

We need to address the possible constant sources of moisture to the pavers, apart from rainfall, that causes them to never fully dry out and to have a recurring mold problem.

paver mould making machine

What Do We Recommend?

Our unsolicited advice for you to handle the mold problem in a way that is healthy to all living creatures and plants is as follows,

The first thing to look at is your drainage system because if moisture is constantly flowing towards these pavers, the ground underneath them is most likely constantly wet. Which means, paving tiles will never fully dry out and the mold will continue to come back no matter how or what you clean them with. You can try irrigate and install drains in your yard to easily solve this problem.

The other piece of this puzzle is sunlight. Is any sunlight getting to your interlocking concrete block? Is the area covered by trees or an overhang? If foliage and tree cover is the case, you might want to consider doing some landscaping or tree removal that give that area more natural sunlight. The sun’s rays are a powerful mold retardant. Sunshine will aid in keeping the interlocking bricks dry and will prevent future mold growth. If you have a retractable overhang, consider pulling it back during the hottest times of the day when the sun is most powerful, so that it can do its job on the pavers.

pvc paver moulds

We also recommend using a laundry additive that can be used to remove mold as well. Take 1/3rd of the bottle in a one-gallon sprayer or put into a garden hose mixer and spray the entire area before allowing it to fully dry. Then, with the help of  a scrubbing brush and some elbow grease remove any visible mold. Spray again and allow to air dry. If there’s an area with a large concentration of mold or algae, use the laundry additive undiluted with your scrub brush to remove what remains and to prevent further growth.

The laundry additive can be walked on with bare feet, you do not need to wear protective gear to apply it, and it’s safe for your pets too. The mixed laundry additive should last about 2 to 3 months.

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Discover the growth of paver productions in India

   block paving  

Manufacturing has become one of the high growing sectors in India. Indian government had launched the ‘Make in India’ program to place India on the peak of the world economy status as a special zone of manufacturing hub and give considerable global recognition to the future Indian economy. India is expected to upsurge a large economy by the end of year 2020. India has a sound market status for growing pavers productions.

Do you remember the good old times when we used to play in the soil in front or at the backyard of our traditional house? Things always changes for a good reason to upgrade with and now all houses and industries have started applying pavers like floor tiles in their ground spaces for beauty and other considerable benefits.

Block paving has become a trend in modern construction structure. This will aids us in  providing more beautiful and clean surrounding as well as not allowing harm insects to stay or enter the home or factory premises.

rubber paver mould manufacturers

Nowadays the use of paver blocks and tile moulds are drastically increasing as it has been widely used everywhere from our houses to office buildings. It has become a vital part in today’s landscaping idea and urban building structures. Paver products have been broadly used for pavement of parking areas in large to small buildings, food courts and parks, railways stations, bus stands, compound area of shopping malls, driveways in every cities and pedestrian walk areas.

They are well liked by almost every innovative builders since they are made available in many different designs and styles as per customer preference and their needs. They are made in factories in an economical way that gives many financial benefits to the producers and buyers, hence they can be very easily customised according to the customers budget and preference. Even at the low cost of production, Indian industries are trying had to provide with their customers, the most supreme quality of products since they face a large competition from available different alternatives in the market.

The main notable benefits of this tile are they are really easy to maintain because for their design patterns and helps in replacing the existing surroundings without causing any distress to the same. Moreover they are produced in a plethora of styles, shapes and of different colors as per your prefered construction theme.

Now every builders or those who have plan to build home by their own conceives different ideas of construction. So the paver products manufacturers have to consider all these needs to satisfy their customers. Then only they can retain their existing customers and attract prospective clients. They are very easy to install and are made of most guaranteed and durable materials.

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A drastic change has been accompanied by the evolving trend or evolution of technology in every streams. Everything from small and portable mobile devices to heavy building materials has been completely changed to an unbelievable techniques. But the current generation is not careless as the past generation in opting from the different alternatives.

They are highly concerned about the environmental issues and the concerning hindrances associated with the production of every materials. And at the same time they are aware about the new innovations in technology and they want everything to be get done in the more faster and efficient way to make their tasks simpler and effective. They also have a varied and unique choice over others and never unhold the significance kept with the importance of quality in production.

Paver production and the demanding trends of 2018

The changing needs people exhibiting in every areas have also done with paver demands. They are seeking for every single details and need perfect and unique of everything. Even paving blocks have been in the market for a long time, we have been witnessing a huge change in the landscape revamping trends. People are preferring more natural shades that represents earthy colours over bright colours (Bright red, yellow and white).

Pavers that easily combine in with natural tones are generally gaining popularity in the market. Due to its foregone attractiveness over a long time, flashy coloured pavers are rarely preferred by the builders. 2019 is going to see a plethora of random designs of varied appealing nature.

paver mould making machine

At JR industries, we have paver moulds of rubber, plastic paver moulds and pvc paver moulds. We consider these materials for the effective paver production because of their properties such as durability and quality in output. And the productions are made in an environment friendly manner. The plastic we use in paver moulds are recycled plastic wastes. This will somehow helpful in reducing wastes. A production which considers every single details in exhibiting the efficiency is our ultimate focus.

Why JR Rubber Industries?

JR Rubber Industries having an excellence of 25 years and exhibited to be one of the best paver producing company in the world. With a long years of experience, JR is being on the top and stands high in the paver production industry.

We have different variants of paver plant starting from Mini automatic plant, Semi automatic plant and  Fully automatic paver plant that provides most preferable chance to build the different level of moulds with supreme quality and high durability. All the moulds we produced are with high quality and have a promised lifespan of 12 to 15 years. Here are some important benefits why you can opt JR Rubber Industries for paver production with a plethora of paver block designs India.

1. Presentation of a non-static and anti-static inner layer for their products
2. JR Rubber Industries serves the supreme quality of products in paver production ever before
3. No alarm of shape defamation, due care is given in designing and production
4. There is no need to wash the molds, still it will maintain the paver shape.
5. Strong and durable like automobile tyres making it most acceptable by everyone
6. Hundred percent virgin raw elements are used for every JR products

We avail you with innovative and creative styles for products with long lasting durability. We are specialized in a variety of paver products. What makes us acceptable over other industries is our commitment and teamwork that helps us in providing with the best of everything at the most reasonable rate than ever before.

JR Rubber Industries is originated in India with a plethora of global clientele.  Over the 25 years of services, we have build our client base in Africa, Gulf Cooperation Council member states and South East Asian countries and some of them are :

African nations consisting of Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
Asian nations including Bahrain, Oman and now enlarging to Lebanon and in Southeast Asia -Vietnm
If you are in search for the premium quality products for your pavement or in search for a good reliable paver production plant then JR Rubber Industries will be the best companion for you. Visit our office or ring us for further information.

Reach us at :
JR Rubber Industries, Thadapparambu, Mulankunnathukavu P.O, Thrissur – 680581, Kerala, India,
Feel free to contact us on +91 95622 82225.
For further information about our products visit us at                                                  https://www.jrrubbermoulds.com

 

                                                                                  

 

 

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7 Problems and its solution for Interlocking paver blocks in India

paver blocks in india

 

JR Rubber Industries are the leading producers of rubber paver blocks in india and spread their name in Africa for pavement and tile production, The company with 25 years of success is the prime choice for interlocking paver mould creation and paver plant installations along with onsite or online trainings

Along with paver productions support, we also care for the maintenance of the pavers and here are some of the tips that will help to take care of concrete pavers and its regularly reported issues.

We often see that pavers at footpath, compounds and even at home surrounding that many pavers are either broken or uneven. It often causes some disturbance to many passengers or ourselves when we walk over or near to it. However, We often neglect it because this issue might not under us to solve or we don’t know what to do. Hence, we are providing you with the solution to a few problems that usually occur during the lifespan of pavers. These solutions can be used at your paver filled compounds.

Here are the problems and solutions for the paver issues.

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  1. Uneven size and height of pavers

We often find uneven pavers at public places which is not so comfortable to walk by. However, the reason behind this problem in the base itself. The base may not be filled properly or the mixer had an uneven thickness. If the site has clay soil, then it will hold a lot of water than soil.

The existence of more water in the soil will make way to displace the original position of pavers. During the winter time when the ground freeze, the soil will expand more and push the paver up. However, when the soil comes back to normal position, The pavers may stay at the same high since they cannot move down without a good amount of force from the other side.

Solution: Unfortunately, we cannot fix it easily. Hence, we will have to redo the paver installation by clearing the stone dust under the paver.

  1. Stone Dust issue causing uneven Paver Height

It often observes that most paver production unit use stone dust for the base preparation as a setting bed. Stone dust is a screening by-product that used for having some gravel pits. However, the main problem with stone dust is that it breaks into fine dust form when its installed under the paver. This dust holds a lot of water and can form a clay soil when it freezes.

Solution: The ideal way to make composite to have even compaction is by using ¾ processed gravel that has various size particles. However, there is no way to repair the existing uneven paver other than starting over the whole process.

  1. The Paver and Fixed edges are slowing disappears

You would have noticed that many pavers don’t have the correct edge and those are on the edge of breaking since no setting bed is available under the pavers.

Solution: A filter fabric usage under the base and bringing up the sides of project excavator will prevent this issue. Unlike the uneven paver heights, this issue can be fixed by the particular area without completely starting over. Filter fabric can be fixed for each paver and new base can be added for paver reinstallment.

  1. Paver Land is Settled

The main reason for a settled paver land is lack of compaction. This phenomena is often seen on a nearby site where house or pools are constructed. The backfilled soil are mostly not contacted when they filled. It is common that the ground under the paver dug up and not filled properly.

Solution: We are do following for fixing this issue.

  • Pull up the paver
  • Add more gravel base
  • Make sure that it compacted in intervals
  • When the base is properly filled, level with bedding sand
  • Now reinstall the paver.

    plastic mould for paver tiles
  1. The edge pavers are about to fall off

The main reason for this issues is that no edge restraints are installed to keep the pattern together.

Solution: There are 2 type of edge restraints are available in the market for paver installation. The most used type in indian land is PVC edging restraints that used during paver installation. It spiked into the base of the gravel where paver is installed. For fixing this settled issue, paver need to take out, more sand and base need to be filled with proper compaction and at the end an edge restraint need to be installed in order to rectify paver settle issue.

  1. Water is puddling on the paver.

There could be 2 reason for this issue.

  • The base may not be built at a proper pitch and may have build at a slightly low spot.
  • The base was not compacted well and the land settled over the time.

Solution: The only way to fix this issue is to pull up the paver area that settled and add more base and grave to compact the land before reinstalling the pavers.

  1. Uneven pavers and tipping.

The reason for this issue is that pavers are not installed with joint sand and that resulted into a setting bed.

Solution: When pavers are completely laid, the concrete sand or polymeric sand is poured into all joints. Next to that vibratory plate compactor should run over the pavers. More sand is required to top off the joints and project is compacted 2 or 3 times.

So the next time you find an unorganized pavers in a public space, at home surrounding or at factories, you might able to know the reason behind it and can even figure out the solution to it.

pvc paver moulds

Why JR?

AS already mentioned, JR rubber Industries is a company that leading the production of paver and paver block machine in india & around the globe. We started our paver mould manufacturing units in a place called Thrissur, India. We provide the complete solution for flooring industry with the manufacture and supply of moulds, supply of paver machinery, setting chemicals and color oxides and complete technical assistance for paver production with in plant trainings and onsite support. We are your one stop destination for all your paver production needs.

  • Our products are made with 100% plastic raw materials
  • The smooth inner layer transfers all the intricate designs to the tile and paver blocks
  • We provide the best in class lifespan
  • We have setting chemicals pigment and acrylic polish for start-up units
  • innovative and creative designs
  • It is easy to de-mould, compared to other polypropylene plastic mould
  • We have machines for paver blocks and tile production for overseas customers
  • We are the most reliable technical service and consultancy

Our services

JR rubber

Paver moulds stand out in the industry with matchless lifespan, quality and performance. Our rubber moulds are widely used around many parts of the world for casting perfect

Rubber paver mould tiles. The outer layer of a mould is the identical material of automobile tyres. As the moulds do not have a strong and healthy application like tyres, the lifespan of moulds is almost boundless.

JR Polypropylene Plastic Moulds

JR polypropylene plastic moulds are created using virgin plastic material which has a longer lifespan than any other polypropylene moulds available in the industry which are made from the reusable plastic material. They always keep a shape and very less prone to breakage.

Machines

We source the perfect machinery for our customers from the best manufacturers. We provide a wide range of production line – mini paver plant, semi-mechanized paver plant, fully automatic paver plant which are suitable for all kind of production capacities. The key machinery being used for this is vibro table or otherwise known as vibrofoming tables.

 

 

 

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Proud Launch Of Paver Plant In LEBANON.

rubber paver moulds

We, JR Rubber Industries proudly declare that we had successfully launched a paver production plant at the client site in Tripoli, Lebanon. Lebanon is one of the world’s smaller monarch state. In 1926 it became Republic and achieved Independence in 1943. Lebanon has different attributes that differentiate it from many of its Arab neighbours. It shares many of the cultural characteristics of the Arab world. Having a high rate of literacy Lebanon is one of the most populated countries in the Mediterranean area. Lebanon extend to avail as a busy mercantile and cultural centre for the Middle East.

rubber paver mould

At Lebanon, our technicians from India is there for Machinery installation and production regularisation. We provide mini paver plant, semi paver plant, and fully paver plant for our clients in Lebanon. Apart from this clients produced Rubber Moulds and Mini paver Machinery and accessories for the wet cast tile production. We have immense gratitude to all our clients who made this happen. We globally established paver plant off different capabilities. We manufacture plastic moulds, rubber paver moulds, and PVC moulds and supply machinery and accessories, colour oxides and chemicals. You will be trained with our specialised team on production.

We provide rubber moulds, PVC moulds, and plastic moulds all over Lebanon to our beloved clients with the help of mini pave plant, semi paver plant, and fully automatic paver plant. The below given paragraph will provide you with enough information about these in detail.

MINI PAVER PLANT

Paver block making machine manufacturers mainly consider mini paver plant for paver production. It consists of a concrete mixer, a pan mixer, two vibro forming tables. The purpose of pan mixer is colour mixing and a hydraulic hopper is connected with the concrete mixer. It has a three phase motor attached with it also aN 8mm plate with 3000 drill holes. With the support of these machine we, JR Rubber Industries make a large number of paving blocks in different shapes, colours, and patterns. For paver rubber moulds India the tile making machine is involved with the automatic movement of the rubber mould. The speciality of this machine is that there is a paver mixer machine for the colour mixer and a hydraulic muller type grey mixer with the hydraulic hopper. An advanced technical assistance is also provided with this machines for efficient production.

SEMI PAVER PLANT

This paver plant possesses more production capacity than mini paver plant. This machine consists of two pan mixers, a conveyor belt, a concrete mixer, four Vibro forming tables, and a distribution box. Here pan mixers are considered for colouring purpose and also the concrete mixer is designed with a hydraulic hopper. This semi paver plant vibro forming concrete tile making machine is designed in 8mm plate with 300 drill holes. It is rooted with two 1.5 HP three phase motor with all observant extras and three vibro forming tables.

The color mixer in Malaysia has the production capacity of 150kg per each batch. It uses a 3 HP electric motor for power supply and a 20ft nylon conveyor belt with all other necessary accessories. Rubber block manufacturers in Indonesia and many more countries use this technique for particular machinery features.

FULLY AUTOMATIC PAVER PLANT

Paver mould manufacturers widely use fully paver plant machine for their production. Due to its fully automatic nature, it reduces the manpower to a great extend favouring easy and enjoyable working atmosphere in the site. This automatic methodology will prevent the duplication of material handling and also helps in saving money. This will result in the production increase. The end result will be well structured fully finished product with the finest quality.

pavement in uganda

RUBBER MOULDS

Giving different shapes to plastic, rubber, metal, or glass using mould is known as moulding. The container in which the liquid raw material turns into solid when poured in it is termed as a mould. Rubber paver moulds are used to avoid quick wear and tear. Without deformation and degradation, our rubber moulds have 12-15 years of lifespan.

Creating usable rubber product from elastomers or untreated rubber is what a rubber moulding is. Rubbers have the property to retain back their original shape on applying pressure. An elastomer is a natural polymer possessing elastic properties to return back to its original state. Because of this reason, they are widely used in industries. Their malleable property makes them perfect in industries. Not only for malleability but also for many other multiple utilities they are widely used in domestic and industrial sectors.

pvc mould manufacturer

PVC MOULDS

It is one of the kind of thermosetting plastic that can be soothed by heating. It is a long-term resistant to oxidation and degradation. Pvc mould manufacturers in India consider block Pvc and others for flooring, decorative sheets, artificial leather etc. Pvc moulds are extracted from 57% chlorine and 47% carbon with an excellent property of splintering, decaying, insect infestation, fire resistant. Pvc pavers are suitable for interior as well as exterior applications.

pavement in uganda

PLASTIC MOULDS

Plastic moulds emerged in the 1800’s as a replacement for ivory billiard balls. The first plastic injection moulding machine was invented by Hyatt and his brother. They used a basic plunger to inject plastic into the mould through a heated cylinder. Polyethylene or polypropylene like powdered or liquid polymer is placed into a hollow mould to make the polymer to take its shape.

Various ranges of heat and pressure are used to create an end product depending upon the type of process used. We offer the plastics made up of virgin plastics. JR polypropylene plastic moulds maintain shape and very less prone to breakage. Plastic pavers mould machine available with us greatly reduce damage caused to plastic moulds during the demoulding process.

plastic moulds for interlocking tiles

JR Rubbers are excellent and trustworthy suppliers of plastic moulds, pvc moulds, rubber moulds. They are enriched with various machines like semi paver plant, mini paver plant, and fully automatic paver plant. They are now eminent suppliers of these products in Lebanon too. Our products have reached almost all over the world. Lebanon is the 29th country we are stepping into. We had successfully completed our projects and spread the fame our company all over Lebanon.

We are the leading solution for exterior flooring industry along with the manufacturing and supply of moulds, pavers, oxides etc with years of experience. Kerbstone, tiles, rubber Moulds for Pavers, cover blocks polypropylene plastic moulds pavers and many other customized products.

We had shown our excellence in countries like  Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria, Bahrain, Riyadh, Oman, Jeddah and now extending to Lebanon and in Southeast Asia – Vietnam. We have all the answers for your paver product needs with 25 years experience. Whatever be your business pattern or whether it be your domestic needs, we are always here to assist you in the case if needed.

Why choose JR Rubbers?

  • JR Rubber Industries are the leaders of this industry for 25 years with the motive of providing quality products.
  • You need not wash the moulds in the lifetime, its appearance always remains the same.
  • Assurance of lifespan of products for 12-15 years.
  • Our products are made with 100% virgin raw materials.
  • We provide innovative and creative designs for products.
  • We offer the most reliable products and service to our customers.

 

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Rubber Moulds and Its Advantages

rubber paver moulding

Raw materials like rubber, plastic, glass or metal are given different shapes using a mould, this process is known as moulding. A liquid raw material turns into solid when poured into a mould container. To avoid hasty wear and tear these containers are mainly made up of steel.

What is Rubber Paver Moulding?

The rubber paver mould manufacturers make a usable rubber product from untreated rubber or elastomers. On applying pressure on elastomers, they will return to their original shape because they are natural polymers bearing all elastic properties. Not only because of its malleability but also because of its varied utilities in industrial and domestic sectors they are broadly used by rubber paver mould manufacturers in India.   

designer tile in bhrain

How to select rubber material?

Rubber compounds are of different types, each differs from one another. So for selecting the correct compound, you need to go for a selection process. For  achieving the best performance level following things should be kept in mind while selecting a rubber material:

  • Be aware with the main function of the part .i.e, whether it will transmit or absorb energy.
  • Check the material cost per part.
  • Choose according to the location i.e, inside or outside.
  • Select the place according to match its temperature requirements.
  • Do not expose it to chemicals.
  • Be aware of its physical properties and ensure its regulatory requirements.

What are the different types of rubber moulding?

Rubber moulds for paver tiles can be done in two different forms of moulding, one is injection moulding and the other is compression moulding.

tile molding

  • Injection Moulding

Under high pressure heated rubber compound or material is injected into the mould cavity, this process is known as injection rubber moulding.  The molten state material is placed inside the injection barrel. For creating rubber paver moulds in Indonesia injection moulding is the most well-versed way.

  • Injection moulding process.1) Into the injection barrel, an unseasonal rubber material in the form of a constant strip is ingested.2) In a temperature controlled barrel it is warmed by an auger screw. Once the rubber material accumulates the auger screw is pulled backward.3) By an injection press, the rubber material is inoculated into the mold cavities once the auger screw moves backward.

    4) When the mold is closed under high pressure the auger screw is pushed forward forcing the material into the mold cavities.

    5) When the material is cured in the heated mould the auger screw turns again to replace the injection barrel and the injection part is ready for next shot once the mould gets opened.

Advantages of Injection moulding

  • Rapid production
  • Modicum wastage of material
  • Scheme flexibility
  • Poor labor cost
  • Resilience in color and material

    pvc moulds for paver blocks

    Compression Moulding

Rubber paver mould manufacturers in Bangalore place rubber material in the mould and close it under hydraulic pressure. Once the mould opens, you can remove the part from it or else you can trim the excess rubber from its part. Medium hardness compounds mainly make use of compression moulding. This process reduces the flash produced in rubber moulding process.

Advantages of compression moulding

  • Cheap tooling cost
  • Ideal for small production
  • Fair for big parts
  • No more material passage through sprues, runners, gates

As each and every process of moulding has its own advantages and disadvantages, it is most important to look into all requirements of the product while choosing suitable production. JR Rubber industries serve the finest quality rubber paver moulds for cover block, interlocking, paver tiles and so on as per the satisfaction of customers. We are the extraordinary suppliers of rubber products for years with an infinite number of collections. We also offer rubber moulds in its customized forms as per the requirements of our clients. We are always outfitted with a bulk and cost-effective range of products to provide our customers with an all-time service.

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An Extensive Range Of Floor Tiles

                          

Floor Tiles

The Floor tiles are widely available in many attractive colors , shapes and design, which helps us make our flooring designs more advanced in its overall design. The floor covering provides a smooth, clean, impervious and attractive surface for the floored areas. Flooring is concerned with covering over a floor or subfloor and it provides a comfort walking surface. Floor tile offers high resistance to wear and tear due to human movement and movement of furniture and other allied activities related with it.

The special factor involved in its structure is its water resistance power and thus provide high protection against spoilage. High quality floor tiles are manufactured by using rubber stone molds and it has a high range of lifespan. The distinct features of floor tiles like its beauty, durability and ease of maintenance made it more flexible to the clients. The floor tiles are also available in different  patterns and textures to create an attractive look for your living room, bedroom, drawing and other surfaces.

rubber paver moulds

There are many advantages of using floor tiles are as follows :

  • The Tiles Are Polished That Makes You Easy To Clean.
  • Ease Of Maintenance.
  • Widely  Available In Attractive Colors, Shapes, and Design.
  • High Durability.
  • Water Resistant
  • Heat Resistant
  • High Impermeability To Acids And Other Chemical Liquids.
  • Flexibility In Its Usage.
  • No Color Distortion
  • Fully Finished Outlook

Two Main Kind Of Floor Tiles In Use :

1. Ceramic Floor Tiles

2. Porcelain Floor Tiles

Ceramic Floor Tiles : A popular range of home designers are  now choosing ceramic tiles for their flooring purposes. It offers a reliable and durable surface for almost every location inside the home like bedroom, kitchen, drawing room ,terrace and even also used in the swimming pool. This kind of tiles are now available in many designs and useful in delivering more attractive flooring patterns for home designs. Ceramic flooring now advanced as a versatile architectural resource that can be utilized in a variety of environments without causing any defects in shape, color and quality. It provides a hard tile surface covering, which makes the floor easier to maintain.

The most popular rubber mould manufacturers in Bangalore and rubber moulds manufacturers in India now providing a large variety of moulds in different shapes and designs, which help the customers to choose the finest quality products in accordance with their flooring desires. A full understanding of the advantages and applications of this material will allow you to make a well prepared flooring decision.

concrete block molds

 

Demanding Features Of Ceramic Tiles :

  • Demanding strength in quality
  • Hardness
  • Excellent water resistance
  • Good chemical resistance
  • Low thermal expansion

Porcelain Floor Tiles : Porcelain floor tiles are compact and resistant, which means that absorbs the wet and dirts appear on the tiles and also have high quality in its strength. Porcelain tiles are very durable in nature, long-lasting and creating beauty in your home or even outside areas. They’re also available in a large variety of colors, shapes, textures and ease of maintenance creates a high demand for porcelain tiles in the global market.

Floor tiles in Thailand is the perfect example to know about its global use in the world market. Porcelain  tile is one of the most durable tile materials in the floor tile category. Whether your tastes tend towards the neutral or the bold, find the perfect color of porcelain tile from the shop and create more trendy and unique flooring designs as your own. Apart from the floor tiles, designer tiles in Cambodia and Nigeria now deals a huge number of customers in this particular area.

plastic moulds for interlocking tiles

Key Features Of Porcelain Floor Tiles :

  • Permanency in Colour.
  • Dirt Resistance.
  • Environment Friendly.
  • Heat Resistant.
  • Available in Different Designs, Colors and Shapes.

Here I summarize, choose your best flooring designs with the perfect coupling of your dreams and desires with it. Keep your own uniqueness along with you…

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