ESTABLISHING YOUR OWN PAVER PRODUCTIONS

automatic paving machine

 

Want to pull off with paver blocks production in the market? We are here at your service to assist you to set up your own production units.

With the rapid growth and advancement in our civilisation and living standards, we have continuously kept the rate of developments on an increasing trail with evolution.

With more ideas and improvements in the building and landscape trends and culture, there has been rising demands for artistic paver block. The most essential combination to any landscaping project is the hardscape works included.

There lies the production demand for paver blocks that comes in different colours, size, shape and strength in accordance to the suitable architecture in plan. The latest block designs are preferred with an artistic blend in correspondence to the architect’s hard landscaping concept.
pvc paver moulds

 

THE COMPLETE PACKAGE

We can help you to assemble and produce your own production process as we are one of the leading manufacturers of the machineries involved in the process. Our successful varieties of products that includes the complete package for mini-paver plant, semi mechanised paver plant, and the fully automatic paving machine.

We provide the complete components and units for the mini paver plant available with us. The wide range of components include 2 vibroforming tables, a pan mixer and a concrete mixer with hydraulic hooper. The entire capacity of this mini paver plant is estimated to be 3500-4000 moulds per day. The expected labour assistance would be for 8 hours in a day. This plant can be used for tile manufacturing with multi-tasking specifications and can provide high performance with a large volume of production.

The specifications of our units used in the mini paver plant package is as follows:

  • THE VIBROFORMING TABLES.

The vibrating table is the unit that deals with the processing and assembling of the manufacturing units.

    • 8 mm plates with 3000 holes.
    • HP Motors x 2.
    • 3 working tables with the machine dimensions of 10 x 2.75 x 2.96 ft.
    • Accommodates large processing area for 2 x 2 ft. tiles throughout the 26 ft. long machine.
    • Facilitates automatic movement of rubber moulds for a production capacity of 3000 Sq. ft. / 8 hours shift for tile manufacturing and 2000 Sq. ft. / 8 hours shift for interlocking paver blocks.

      automatic brick making

This is the color mixer accessory machine used for manufacturing tiles that requires colour layer mixing.

  • 150 Kg balancing capacity.
  • 200 litres of volume space.
  • Plate thickness of 10 mm at the bottom and 8 mm sides.
  • Works on a 3 HP motor.
  • Integrated with a reduction gear box system with SKF bearing.
  • THE CONCRETE MIXER.

This is the most essential unit of the entire system that involves with the major concrete mixing and filling process.

  • 500 Kg working capacity.
  • 700 litres of volume capacity.
  • Required feeder hooper capacity with a capacity of 400 litres in addition to the unit.
  • 7.5 HP Motor specification.
  • 16 RPM rotational speed of the Muller.
  • Muller specifications in terms of plate thickness are 12 mm at the bottom and 10 mm along the sides.
  • Integrated with an open type gear box system with SKF bearing.

    color oxide in algeria

PROFESSIONALS ON THE FIELD

The paver production machineries are often required by the manufacturers out there who has already established their business or the start-up projects about to be developed.

Here’s why upcoming manufacturers should consider quoting us before setting up the machineries and units.

  • The invincible longing years of our experience in the area of paver productions.
  • Since 1993, we have successfully been able to maintain our reputation by providing good quality machineries and products.
  • The quality of our machineries are characterised by itself in terms of durability, efficiency and strength.
  • We do not just handle the service till the delivery, but we also provide continuous support after the setup with regards to maintenance of our products.
  • We have our technical assistance team along with you to help you set up the plant.

From the traditional concept of having completely symmetrical blocks, we have reached the era that overrides the norms by adapting towards custom unsymmetrical blocks being used all over the designing approach.

We are the manufacturers of several such exotic moulds that contribute to the current design trends being used over the build. Our paver block moulds are designed to produce the most natural and elegant blocks in the market.

With the development of machineries and units in the business, we look forward to contribute more and remain prominent in the market.

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Health-centered ways to clean your colored precast concrete paving blocks

interlocking pavers machine manufacturers in india

Has it been constant gloomy weather and rain where you live? Not good for the mood, but your outdoor plants will surely be loving it.  

Speaking of plants and all things that love moisture, can we talk about a common outdoor mold/fungus problem?

Nowadays, most of us have an outdoor patio with colored precast concrete paving stones. It doesn’t take long each year for black mold and mildew or moss and algae to start growing on it.

It is a mind-numbing job that will take hours and hours of work to restore the patio to a brand-new condition and everyone who has tried it hates doing that job.

rubber paver mould manufacturers

What we need to ask is if there’s a way to prevent the moss, mildew, and mold from growing in the first place and why is it growing on the precast concrete pavers.

Moss, mold, and mildew need food to survive, just like us, the only difference being, the source of food. Specks of dust, ultra-fine sugar aerosols from trees and bushes, tree sap, minerals, organic debris, etc., are all food sources for the unsightly things growing on your patio.

The missing ingredient needed to fuel the moss, mold, and mildew growth is, of course water. If you were somehow able to keep your patio completely dry always, you’d not have any growth. But even morning dew can sustain the green and black organisms as they’re tenacious and know how to make a little water go a long way.

paving tiles

 Dune

The good news is that there are ways you can prevent the growth of patio moss, mildew, and mold. But they’re not always advised. Let’s take a look at the possible ways to address the issue at hand.

Power Washing

Power washing it at least once a year will solve the problem but it’s only a temporary solution. Besides power washing will damage your patio in the long-run, hence, this quick solution is not advised to be used each time there’s mold growth. In addition, power washing, regardless of the fact that it is destructive to the concrete pavers, provides more moisture to the mold and therefore aids in its growth

Let’s discuss power washing in detail. There’s a raging debate going on in the home improvement community about whether or not power washing can be destructive to concrete, brick, precast pavers and wood. The unequivocal answer is yes, it’s destructive and the rate of destructive force is directly proportional to the pounds-per-square-inch (psi) power the machine delivers, the angle of the spray-wand tip and the distance of the tip from the surface being cleaned.

Still confused? Picture the Grand Canyon in your mind, it’s the perfect example to understand that water flowing over rock can do damage.

Zig zag Rubber Paver Moulds

Copper

A liquid solution of copper sprayed on the top surface of the concrete interlocking pavers, will stop the growth of the pesky green and black organisms in their tracks since it is a natural biocide. The easiest way to apply the copper is to buy copper sulfate crystals which are available online, and the blue crystals dissolve readily in warm or hot tap water. Mix 1.75 pounds of copper sulfate in each gallon of water and apply the solution when the paving block is dry as a bone.

The problem here is that copper is a potentially toxic substance to clean an area where people, pets, and vegetation are and can be harmed by getting it on their skin, eating it, or absorbing it.

Also, copper solution only addresses the symptom, but neglects the underlying issue, and, by doing so, creating further problems or worse dangers.

We need to address the possible constant sources of moisture to the pavers, apart from rainfall, that causes them to never fully dry out and to have a recurring mold problem.

paver mould making machine

What Do We Recommend?

Our unsolicited advice for you to handle the mold problem in a way that is healthy to all living creatures and plants is as follows,

The first thing to look at is your drainage system because if moisture is constantly flowing towards these pavers, the ground underneath them is most likely constantly wet. Which means, paving tiles will never fully dry out and the mold will continue to come back no matter how or what you clean them with. You can try irrigate and install drains in your yard to easily solve this problem.

The other piece of this puzzle is sunlight. Is any sunlight getting to your interlocking concrete block? Is the area covered by trees or an overhang? If foliage and tree cover is the case, you might want to consider doing some landscaping or tree removal that give that area more natural sunlight. The sun’s rays are a powerful mold retardant. Sunshine will aid in keeping the interlocking bricks dry and will prevent future mold growth. If you have a retractable overhang, consider pulling it back during the hottest times of the day when the sun is most powerful, so that it can do its job on the pavers.

pvc paver moulds

We also recommend using a laundry additive that can be used to remove mold as well. Take 1/3rd of the bottle in a one-gallon sprayer or put into a garden hose mixer and spray the entire area before allowing it to fully dry. Then, with the help of  a scrubbing brush and some elbow grease remove any visible mold. Spray again and allow to air dry. If there’s an area with a large concentration of mold or algae, use the laundry additive undiluted with your scrub brush to remove what remains and to prevent further growth.

The laundry additive can be walked on with bare feet, you do not need to wear protective gear to apply it, and it’s safe for your pets too. The mixed laundry additive should last about 2 to 3 months.

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Construction of Concrete Paving Stones

Concrete Paving Stones

 

JR rubber moulds, being the leading paver mould producers and paver plant installation, has successfully completed the 25th year in paver mould production industry. We are a company that provided support to 30+ countries including African, GCC and South East Asian countries. We provide complete solution for exterior paver flooring with manufacturing and supply of moulds and machineries.  On this proud moment, we are trying to pass on the basic informations about what we are doing at the paver productions. Here are the details of Concrete Paving stones constructions.

What is Paving Stone?

Paving stones are kind of an floor tiles used to arrange the ground to get a clean look and comfortable usage. These pavers are created by concrete and can be customized to any design as per client requirement. From JR Rubbers perspective, we have the paving stone mould production which is durable and long lasting. We also provide paver plant installation for all kind of companies as per the client’s requirement.

rubber paver mould manufacturers

Paving Stone Production Process

Paving stone production starts by segregating the pre-requisites and this process requires below resources.

JR Rubber moulds is capable of providing automatic paver plants which provide fully automated workflow and no need of any manual intervention. However, we will be concentrating here on the paving stone production.

  1. Paver mixer and Color Mixer making

The first phase is to create the mixer for paver using the concrete miller. The mixer is created by mixing the cement with crusher dust sand, baby chips and water.

On the other hand, color mixing machine can use for mixing the color using color oxides along with chemicals. Chemicals are used for water reduction in pavers in order to provide the ultimate strength. Whereas color oxides are used for coloring the paver along with drying out the paver for long durability. Here are few details about the chemical we are using.

    • SMF-Sulphonated Melamine Formaldehyde

SMF powder and Color Oxides are used in the pavement production. SMF is a well-known superplasticizer used in paver production around the world. It is a high-end water reducer in order to provide the maximum durability to pavers. SMF powder widely used for all types in all types of grouts, mortars, coating and as a component of the concrete admixtures and emulsions. The usage ratio is 2-4 gram per 1 kg.

    • PCE- Poly Carboxylated Either

PCE is also a plasticizer that performs a quick setting of mixer and water reduction. PCE is in liquid form with a quantity distributed drums. The usage ratio is 3-5 gram per 1 kg.

color oxide in algeria

    • Colors Oxides

Color oxides are used for used for coloring the tiles as per request and to make tile attractive. Color oxides also attached with the chemical which works as the plasticizer. The quantity of color requires only a little amount, that is 2 gram per 100 kg. There are re different types of oxides such as

  1. Red Oxide
  2. Black Oxide
  3. Yellow Oxide
  4. White Oxide
  5. Grey Oxide
    • Acrylic Resin

Color oxides are mainly used for offering the necessary colors to the tiles, it will make the paving designs visually more attractive. There is also chemicals added in it will which make the paver harder for improving the lifespan.

  1. Paver making

As the paver mixer prepared in concrete miller and color mixer and chemicals prepared parallelly, major paver production action can perform now. The process starts with layering the paver mould by color mix and place it on first vibrator table. The forward vibrating table will lead the paver mould to next table where the mould will be filled with paver mixer created in concrete miller. Again the paver will push to the vibrating table where the paver will fill its quantity in equal proportion.  After completing the table round, paver will be placed above the plywood sheet for one day to cool and harden the paver. The next day paver will take out and spread under the sun to soak the full water.

The above-mentioned process is the standard procedure used for paver production. However, JR Rubber Moulds went a step ahead and owning 2 types of plant that reduce the manual interventions in paver productions. These paver production plants are mentioned below.

Mini Paver plant is paver/tile production which has multitasking specifications. It is a high-performance paver plant with the capacity of performing a large variety of task in the field. This plant has the capability to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

    • Semi Mechanised Paver Plant

Semi paver plant used for the paver and tile production. This machine can offer high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers with a capacity of 9000 to 10000 moulds/8 hour shift.

    • Fully Automatic Paver Machine.

The fully automatic paving machine is a lifesaver for business as it reduces the need of manpower and increases the efficiency by producing 25000 wet cast paver/day. This automatic paver creation will prevent the duplication and waste of material handling which assure the right use of resources. This plant introduced for the first time in the world and JR  is the most renowned machinery manufacturer in India.

paver mould making machine

JR rubber  having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years of experience, JR is standing on top and high in the paver creation field. We have Mini, Semi, Fully automatic paver plant that provides an option to build the different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver production.

  • Appearance of a non-static and anti-static inner layer
  • JR Rubber Industries deliver the finest quality of products in paver production
  • No fear of shape defamation
  • There is no requirement to wash the molds, still it will keep the paver shape.
  • Strength and durability similar to automobile tyres
  • 100% virgin raw materials are used for JR products
  • We provide innovative and creative designs for products with long lasting durability.

JR Rubber Industries is an Indian company with many global clientele.  Over the years we have build our client base in Africa, GCC and South East Asian countries and some of them are

  • African Countries – Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
  • Asian Countries- Bahrain, Oman extending to Lebanon and in Southeast Asia – Vietnam

If you are searching for the premium quality products for your pavement or searching for a good reliable paver production plant then JR Rubber Industries is the perfect companion for you. Visit the office or contact us for further information

Address:

JR Rubber Industries, Thadapparambu, Mulankunnathukavu P.O, Thrissur – 680581, Kerala, India,

Feel free to call us on +91 8589 082 225.

For more details about our products visit us at https://www.jrrubbermoulds.com

 

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Paver block designs india

paver block design

Floor tiles these days are considered to be one of the important factors that help your home look more beautiful.Old days had wood to beautify your floor, but eventually wood were common or were not durable at all, But in today’s day wood is no more a accessory for your floor. The introduction of tiles have fascinated the indian market more than any other flooring accessory.  


Unlike wood, floor tiles offer you different designs and shapes according to your want. These paver block design offer you not only beauty or fashion but also offers you with better durability compared to wood.

paver block
“Strong or durable things take time”, not exactly with the introduction of interlocking tiles machine in india, the installation of tiles at your home would be more easier and much affect. The interlocking system makes sure that, the tile is fixed or interlocked properly so that they remain durable.

Tiles are highly multipurpose, they can be used as floor tiles, parking tiles, wall tiles and much more. Tiles have come a long way and are ready to offer their service more in the future, as there are new types of tiles and paver block designs created or discovered every time.

block paving

Indian tile companies have frequently tried to develop new designs and more durable tiles for their customers. With the entry of many foreign  tile companies investing in the indian granite market the competition has become more hard. All new designs and quality materials have entered the market at a reasonable price, as there is a high demand of tiles in the market and the availability of them is also high they come in an affordable price .

These are India’s most found tiles designs.

1.Brick way.
Brick making is a art that goes hand in hand with block paving. Indian tile markets most familiar material would be brick tiles. They have been used for a long period of time and you can find them in most houses in india. Its gives your house a vintage and classy castle look. Admired by those who see, it is a eye pleaser.

rubber paver moulds

Mostly seen in rural indian homes and locality these tiles are considered to be one of the most durable tiles, they are also used  for side pathways or roadways.

2.Wooden Bricks
A mixture of wood and brick, this is mostly found in the eastern part of india where this type of tiling is used to keep a minimum temperature heat.  The wood and brick help to keep the cold out, which helps to maintain a minimum heat in the house.

3.Smaller Tiles – Ceramic tiles.
More than Brick way, if any tile is famous it would be these smaller tiles. Ceramic tiles of granite are the most frequently used tile accessory for flooring. It happens to be easy to fix and remove which helps you save time. They do not cost much compared to other tiles, so you save money as well.

4.Wood and Ceramic.
These tiles provide you with the best combination they are more like “ Simple and elegant” a combination that will suit your home flooring. Such tilling is often found in homes that wish to have a better quality tile. The combination of wood and ceramic tile provides you with a better durability compared to other tiles.

plastic moulds for interlocking tiles

5.Floor covering.
If you wish to save money and cant find people for tiling, floor covering can provide you with the best option at that point. Here one full tile can be used to cover your whole floor, buying a whole new large slab and shaping it to fit your room size is possible.

6.Tile wood
Tile woods are the new best thing in the tile market. It will suit your flooring much better compared to other tiles. It has a smooth texture and looks like wood but is more durable then the actual wood.

7.Complete white.
The most expensive, hard to maintain and less durable tile compared to other. Now, you would be thinking then why should i buy this? Well even though there are some factors that may not make you buy it, but when you see the shine and beauty the tile will provide your floor, i am sure you wont regret buying them.  

These are the types of Tile Designs you can find in India, i hope you found it useful. But if you still wish to know more visit JR Rubbers they can help you, to know more about tiles and paver forms.

<>paver mould manufacturer

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