YOUR PAVEMENT OPTIONS ON THE BUILD

 

vibrating table

Are you on the run looking for a pavement job for your housing project or building projects for your company? Are you on the stand making enquiries to choose between the pavement options that goes along with your quality plans? Then we must be able to frame your choice on a quick note. Let’s help you with some guidance to keep you updated on the search!

What is your idea of pulling out a characteristic pavement job?

The ultimate objective of any pavement job is to finally provide a smooth and flawless surface regardless of the varieties and attractions it exhibits in the texture and designs. The distinctive feature of all building jobs have got to do with its stable outlook and durability. Recent developments among the paver productions that differ in endurance and quality related elements has introduced diverse processing stages that these pavements are subjected to withstand and contain themselves.

These are the characteristic features of a good pavement work:

  • Flawless blending with an existing job. The scenario must be either expansion of pavements or to establish an entirely new job at the location. In both the cases, the overall outcome must integrate immaculate finish.

  • Levelling. This has to do with the expertise required at the stage of laying the pave. An even surface would be expected with the utmost accuracy. The efficiency of the pave considerably depends on the convenience offered on opting different paving process.
    rubber paver mould manufacturers

  • Water drain levelling at the gauge point. Standing water on any surface would always put your job out for maintenance due to damage, until and unless the pre-determined measures have been taken over the job to aid water withstanding features.

  • Details are up to the mark. standing edges and points always come into attention after the completion of a pavement job. The accuracy and perfection of these areas determines the quality in details of the work.

YOUR CHOICE DETERMINES YOUR PRODUCTION STANDARDS

The choice could be categorised in terms of processing stages as follows:

  1. Wet caste pavement
  2. Dry caste pavement

Your selection of these production and processing techniques are based on the job you intend to build on. Both the approaches are favourable as per the job requirements.

If you are expecting to carry out a seamless finish to your structures or building areas, then you would prefer using wet caste pavement techniques as it is characterised as a flowing mixture on the pre-settling period.

In case you opt to converge the result of your building structures or jobs towards tenacity and non-porous finish, your choice could ascend towards Dry caste method.

paver mould making machine

DRY CASTE PAVEMENT

This production technique usually refers to the process that involves very less water content in ratio. The output pave is generally characterised by hard, rigid and extremely solid in structure. These comes into preference when expense and budget concerns are raised. They usually represent cheaper processing cost considering normal grade components used along the mixture.

This process technique comes with an advantage of settling relatively faster than other common techniques.

This is usually preferred when the job comprises works like manufacturing concrete blocks and concrete pipes and rings.

WET CASTE PAVEMENT

This could be the most popular and preferred process that includes the essential mixtures in appropriate proportions that also takes into account the imperative water content ratio.
Further stages of production includes the vibrating table treatment to pop out and eliminate the unwanted air bubbles that eventually expands within the settling concrete mix.

The final stage of the process technique is carried out by providing significant time for the settling stage after undergoing several curing courses on the go.

This is a highly adopted approach when durability and strength has been added to the requirement board. Nearly all the paver block machines are fed with proportional water content to follow the wet caste procedures.

color oxide in algeria

MADE UP YOUR MIND YET?

We’ve observed that the preference in structural designs and building projects has been towards the Wet caste process with the advancement in quality and durability concerns. However, the dry caste process is also considered for the paving block production and packaged blocks to be transported to the building sites. You can now decide to choose between the two by recognizing the benefits of the options inclining towards your job requirements and standards.

Once you’ve decided your options, you can now consult us with your requirement.

We’ve got experience in paver production units. We offer technical assistance for our clients who intend to start a new build. Our paving equipment includes the mini paver plant, semi mechanised paver plant and fully automatic machine.

 

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Tips for Extending the Life and Getting the Most Out of Your Pavement

wet cast tiles

Longevity in home design is a precious gift, and your concrete paving blocks are the one thing you hope will perform well.

Though it’s a much stronger and ostensibly durable material than asphalt, concrete will still crack and wear out over time. Once the instant fresh laid hot paving block starts the cooling process, it starts to age and becomes vulnerable to the wear and tear of use and environmental factors. You can, however, significantly delay such effects with proper maintenance.

Driveway paving blocks, along with other paved surfaces need good maintenance and care in order to have it last as long as possible.

From the moment it cools, the pavers start to break down from exposure to oil, gas, heat and cold extremes, sun oxidation, salt corrosion, water penetration, pressure and impact damage, and other factors.

rubber paver moulds

When your concrete pavers are properly installed and maintained, it should last for decades.

Certain environmental intrusions, such as aggressive growth of tree roots or earth shifting, can cause cracks, but otherwise, your patio floor will remain intact for years and years.

Paver blocks typically survive longer than regular concrete because it has more protective coatings. They usually include a color hardener and a sealant applied to the surface, which protects it better from wear and abrasion.

These tips are designed to be a handy reference to help you with preventative maintenance on your paved surfaces, whether they are residential or commercial. Many factors contribute to the proper maintenance of a concrete patio. This guide discusses some useful tactics for preserving yours.

  • The less direct interaction your paving blocks have with the elements, the longer it will last. So you can extend the life of paver blocks by a few extra years with a canvas patio cover or pergola. You might desire this addition for looks and comfort anyways, so the protective aspect makes it more worth the investment.
  • Take the time to carefully inspect your pavement on a regular basis and watch for any major cracks, fading of painted markings, signs that point to wear and tear and the signs that repair work may be needed soon.

    plastic mould for paver tiles

  • Keep your pavement clean; ideally, you should take a pressure washer or standard garden hose with a spray attachment and wash away dirt, debris, or other foreign contaminants every week or two. You can also use liquid dish soap and a broom to scrub away spills or bird poop, then rinse with a garden hose. If the concretegets stained by grease, food spills, or something else, try to clean up the spill as soon as possible.
  • Seal coating definitely helps in slowing pavement deterioration and is useful on driveways, parking lots, and other surfaces. The sealer will also preserve the shine and color of the blocks. For maximum benefit, the standard recommendation for reapplication of sealer is once every two or three years, but if you notice the color fading or the sheen disappearing, you can have it reapplied sooner.
  • The sealant on concrete paver is designed to resist strong elements and normal wear and tear. Certain heavy-duty chemicals can corrode it and eliminate the sheen prematurely, however. Products that contain ammonium nitrates and sulfates are particularly harmful because they’ll attack the concrete directly.
  • All car and foot traffic must be kept off surfaces that have just been sealed for a minimum of 24 hours to allow ample curing time- this is critical to ensuring the paving blocks are not weakened or damaged from the start.
  • Proper attention to the tile cracks and early patching of minor issues will prevent them from growing into major headaches and will be cheaper in the long run as well and will extend the life of your pavement.

    automatic brick making

  • Tree and bush roots can compromise the integrity of your concrete if you don’t manage it properly. Roots will grow beneath the paving bricks, push it up, and cause it to crack. You can avoid a substantial cost of repairing with preventive measures. Have the roots in your yard trimmed regularly so they don’t endanger your pavers. You might also need to remove trees that develop extensive root systems to avoid future problems.
  • Fixing areas of ponding water as soon as possible reduces any chance of water seeping through and weakening the base and limits the formation of potholes and even worse the creation of sinkholes.

Whether you are looking for driveway paving or some other residential or commercial services, we, at JR Rubbers, offers an excellent range of Moulds for wet cast concrete pavers/tiles, paver machine, setting chemicals and color oxides and complete technical assistance for paver production with in-plant training and onsite assistance for production. Give us a call and we will be happy to discuss with you how we can help take care of all your paving, sealing, and finishing needs- whether big or small! We offer a range of paving options that our clients have come to love over the years. Call us today to get started and let us help you with all of your paving needs.

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3 Types of Paver Plants that JR Rubbers Offer

Automatic Paver Plant

Paver productions was too hard and time-consuming in its early years. Paver production workers used to do all the production process manually without any machinery help. However, as innovation progresses, machines started to replace a lot of work that man used to do. From automating some part of paver production, Engineers developed paver plants that can do the whole process of its own by one switch. Our Engineers at JR Rubbers produce 3 kinds of Paver plants for the client as per their requirement. Following are the 2 types of Paver plant that JR Rubbers build for the customer.

These paver plants are built at the client location as per the requirement from customer. Mini Paver plant is for the smaller paver producing companies who need comparatively lesser paver needs. This plant is automated in the different department, however, need several manual interventions during the paver production time.

Semi-Mechanized Paver Plant is the semi-automated plant which apt for a medium paver producing company. Semi Paver plant needs lesser manual interventions during the paver production process compared to mini paver plant. This plant can produce the much better unit of pavers as the specifications are higher than a mini plant.

rubber paver mould manufacturers

Fully Automatic Paver Plant is the most effective paver plant that produced by JR Rubbers. This paver plant does whole paver production process automatically and no manual intervention needed for continuing the workflow. Due to its extensive features, automatic paver plant produce the higher amount of paver compare to other 2 types of paver plants.

Below are the pavers that these plants are capable of building.

MINI PAVER PLANT

Mini Paver plant is a paver/tile production with  multitasking specifications. It is a high-performance paver plant with the capacity of performing large variety of tasks in the field. This plant has the capacity to build various level or pavers with a production capability of 3500-4000 moulds during the normal 8-hour shift.

Mini paver plant is basically for the small paver units. This plant needs manual intervention quite sometime during the paver production. Considering the low purchase cost, mini paver plant is famous among the upcoming paver business units.

paver mould making machine

Mini Paver Plant

This machine consist of

  • 2 VIBRO TABLE,
  • Approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the file size of 2 Ft* 2Ft with height 100mm
  • Capacity of 3000 square feet per 8 hour shift for tiles with automatic movement of rubber moulds
  • 2000 square feet per 8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of 150kg batch with a volume of 200-litre capacity.
  • Having the strength of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of 32” dia*depth 16”
  • Reduction gearbox system with a ratio of 40:1

HYDRAULIC TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • 500 km Hydraulic Muller type Grey Mixer machine.
  • Concrete mixing machine with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper with a capacity up to 400 litres
  • 7.5 HP and 750 KG and have a diamond of 55” Dia, 16” depth.

SEMI MECHANISED PAVER PLANT

Semi paver plant used for the production of paver or tile production. This machine can offer a high performance and can handle multiple tasks and it offer an option to produce different level of pavers pant with a capacity of 9000 to 10000 moulds/8 hour shift.

Semi Paver Plant is majorly required for medium sized paver units who can afford little better than mini paver plant. Semi paver plant is more powerful and efficient compared to its minor version.

automatic paving machine in kenya

                                                         Semi-Mechanised Paver Plant

This machine consist of

  • 2 VIBRO FORMING TABLE,
  • 3000 holes can drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the tile size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet per 8 hour shift for tiles with automatic movement of rubber
  • moulds and 2000 square feet per 8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING consist of

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of 150kg batch with a volume of 200-litre capacity.
  • Having a power of 3 HP electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of 32” dia*depth 16”
  • Reduction gearbox system with a ratio of 40:1

HYDRAULIC TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • 500 km Hydraulic Muller type Grey Mixer machine.
  • Concrete mixing process with a capacity of 500 kg & 700-litre volume.
  • Feeder hopper with a capacity up to 400 litres.
  • 7.5 HP and 750 KG and have a diamond of 55” Dia, 16” depth.

paver mould making machine
FULLY AUTOMATIC MACHINE

The fully automatic machine is an ultimate for business as it reduces manpower requirement and increases the efficiency by producing 25000 wet cast paver/day. Its automatic paver creation will refrain the duplication and waste of material handling which confirms the correct use of resources. This automatic paver plant introduced for the first time in the world by the most renowned manufacturer in India.

Fully automatic paver plant is the best paver producing plant JR Rubber produced as of now. This plant doesn’t require manual intervention and can produce the highest rate of pavers within a daytime. This is basically intended for the bigger paver manufacturing units.

Here are a few features of the fully automatic plant.

Vibrating Tables

JR rubbers being one of the best paver making company in the world is celebrating their silver jubilee in paver making field. Even after 25 years of experience, JR is standing on top and high in the paver manufacturing field. We have Mini, Semi, Fully automatic paver plant that offers an option to build different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 – 15 years. Here are some major points on why to choose JR for paver production.

  • The appearance of a non-static and anti-static inner layer
  • JR Rubbers deliver the finest quality of products in paver
  • There is no Paver shape deformation
  • There is no requirement to wash the molds, still, it will keep the shape.
  • Strength and durability are similar to automobile tyres
  • JR Products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products with long lasting durability.

<>Automatic Paver Plant

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Complete Process Overview of Paver Productions

 

paver productions

Remember the old days when we used to play on the soil in front or at the backyard of our house? Things are changed for good and all houses and industries started applying pavers in their ground spaces. This helps to provide more beautiful and clean surrounding as well as restricting insects entering the home or factory premises.

Ever wonder how these pavers are made?

Ever give a thought of the existence of paver productions plant?

Probably your answer is NO unless you are working in the paver manufacturing company. Here we are going to brief you about JR Rubber Mould paver manufacturing process. Before we begin, let’s give you some information about our JR Rubber mould company.

JR Rubber Moulds is one of the leading paver producing company with an enormous experience of 25 successful years. By establishing the client base in 29 countries across the globe. We have started our journey by opening our first branch in Kerala, India and spread our wings and expertise in India, South Asia and African countries. We have provides supports in

  • African Countries – Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
  • Asian Countries- Bahrain, Oman extending to Lebanon and in Southeast Asia – Vietnam
    rubber paver mould manufacturers

we are pioneered in paver manufacturing by gaining the status of the most trusted name in the paver producing industry. Our range of products include

Since we know a bit about the JR company, we can jump into the paver production process.

Paver Production Process

Paver production starts by segregating the pre-requisites and this process requires below resources.

  • 2 Vibrating table
  • Concrete Miller
  • Color Mixer
  • Baby chips
  • Crusher dust sand
  • Cement
  • Chemical
  • Colour Oxides
  • Power around 15 HP
  • Paver Moulds
  • Plywood Sheets

JR Rubber moulds is even capable of providing automatic paver plants which don’t need a manual intervention for paver production. However, we will be concentrating here on different stages of paver creation for a deep insight.

  1. Paver mixer and Color Mixer making

The first phase is to create the mixer for paver using the concrete miller. The mixer is created by mixing the cement with crusher dust sand, baby chips and water. The normal ratio of this mixer is Cement – 50 KG, crusher – 100 KG, Baby chips -84 KG and water as per requirement. All these ingredients should be mixed well to form the flowing mixer with the thick consistency.

On the other hand, color mixing machine can use for mixing the color using color oxides along with chemicals. Chemicals are used for water reduction in pavers in order to provide the ultimate strength. Whereas color oxides are used for coloring the paver along with drying out the paver for long durability. Here are few details about the chemical we are using.

  SMF-Sulphonated Melamine Formaldehyde

SMF powder and Color Oxides are used in the paver production. SMF is a well-known superplasticizer used in paver production around the world. It is a high-end water reducer in order to provide the maximum durability to pavers. SMF powder widely used for all types in all types of grouts, mortars, coating and as a component of the concrete admixtures and emulsions. The usage ratio is 2-4 gram per 1 kg.

PCE- Poly Carboxylated Either

PCE is also a plasticizer that performs a quick setting of mixer and water reduction. PCE is in liquid form with a quantity distributed drums. The usage ratio is 3-5 gram per 1 kg.

color oxide in algeria

 Color Oxides

Color oxides are used for used for coloring the tiles as per request and to make tile attractive. Color oxides also attached with the chemical which works as the plasticizer. The quantity of color requires only a little amount, that is 2 gram per 100 kg. There are re different types of oxides such as

1, Red Oxide
2, Black Oxide
3, Yellow Oxide
4, White Oxide
5, Grey Oxide

 Acrylic Resin

Color oxides are mainly used for providing the necessary colors to the tiles, it will make the paving designs more attractive. There is also chemicals added in it will which make the paver harder for improving the lifespan.

  1. Paver making

As the paver mixer prepared in concrete miller and color mixer and chemicals prepared parallelly, major paver production action can perform now. The process starts with layering the paver mould by color mix and place it on first vibrator table. The forward vibrating table will lead the paver mould to next table where the mould will be filled with paver mixer created in concrete miller. Again the paver will push to the vibrating table where the paver will fill its quantity in equal proportion.  After completing the table round, paver will be placed above the plywood sheet for one day to cool and harden the paver. The next day paver will take out and spread under the sun to soak the full water.

The above-mentioned process is the standard procedure used for paver production. However, JR Rubber Moulds went a step ahead and owning 2 types of plant that reduce the manual interventions in paver productions. These paver production plants are mentioned below.

 Mini Paver Plant

Mini Paver plant is paver/tile production which has multitasking specifications. It is a high-performance paver plant with the capacity of performing a large variety of task in the field. This plant has the capability to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

paver mould making machine

 Semi Mechanised Paver Plant

Semi paver plant used for the paver and tile production. This machine can offer high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers with a capacity of 9000 to 10000 moulds/8 hour shift.

 Fully Automatic Paver Machine.

The fully automatic machine is a lifesaver for business as it reduces the need of manpower and increases the efficiency by producing 25000 wet cast paver/day. This automatic paver creation will prevent the duplication and waste of material handling which assure the right use of resources. This plant introduced for the first time in the world and JR  is the most renowned machinery manufacturer in India.

JR rubber moulds having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years of experience, JR is standing on top and high in the paver creation field. We have Mini, Semi, Fully automatic paver plant that provides an option to build the different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver production.

  • Appearance of a non-static and anti-static inner layer
  • JR Rubber moulds deliver the finest quality of products in paver production
  • There is no shape deformation
  • There is no requirement to wash the molds, still it will keep the paver shape.
  • Strength and durability similar to automobile tyres
  • JR Products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products with long lasting durability.

 

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Get to know about paver plant production in Kenya

paver productions

Kenya is an infamous African country known as greater horn of Africa. Kenya is also the largest economy in the eastern and central region of Africa. Having a large agricultural sector, Kenya is known for their tea and coffee export and fresh flowers are a fast-growing export. Even between the restless political and economic issues in and around Kenya, they manage to show a major progress in their economic and personal growth. There were many appreciate movements and inventions happened from Kenya which is praised by world leaders. Kenya also considered to be a growing African country with a lot of innovations and country is thriving to go pass their poverty and become in the list of a developed country. Being a country that surrounded by poverty for a long time, it will be a great achievement to come across all the obstacle and become a member of developed nations.

rubber paver mould

Kenya considered to be a potential African country is also a potential client for our paver productions. Hence, we ensure that we have our experienced and skilled expert engineers and technicians available in Nairobi so that all the fabrication of machinery and paver production of plants support anywhere in east and central Africa. To keep up our standard of work and maintain quality in our production, we have provided a complete and effective know-how on paver productions and trained the productions workers for the best and quality commercial production.  Having a strong base in Africa, Kenya is among the 10th African country where we established our cover block productions. The other countries we have our plants in Africa are Tanzania, Rwanda, Uganda, Somalia, Somaliland, Zambia, Malawi, Niger, and Nigeria. As we provide paver production all around the world, Africa is our strong base and our main showcase achievement.

As we already mentioned Kenya is among the 10th African country where we established our paver plant. This plant in Nairobi is also considered to be a hub to provide our services anywhere in East and Central Africa. Hence we provide a complete manufacturing support from Nairobi to all over Kenya and further to Africa. rubber block suppliers, PVC tile moulds, block mould, paver mould, etc are the few paver production services, we are providing from Nairobi. Here we are explaining a few of our major production and its making.

paver mould making machine

MINI PAVER PLANT

Mini Paver plant is paver/tile production which multitasking specifications. It is a high-performance paver plant with the capability of performing a large variety of task in the field. This plant has the capacity to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

This machine consist of

  • 2 VIBRO FORMING TABLE,
  • which can technically be specified as approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the file size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet/8 hour shift for tiles with automatic movement of rubber moulds and 2000 square feet/8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of the 150kg batch with a total volume of 200-litre capacity.
  • Having a power of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of the dimension of 32” dia*depth 16”
  • Reduction gearbox system with a proportionate ratio of 40:1

HYDRAULIC MULLER TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • A 500 km weighted Hydraulic Muller type Grey Mixer machine.
  • This machine is particularly used for the concrete mixing process with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper has a capacity up to 400 litres.
  • Featured with 7.5 horsepower and 750 KG and have a diamond of 55” Dia, 16” depth.

    automatic paving machine in kenya

SEMI MECHANISED PAVER PLANT

Semi paver plant used for the production of paver and tile production. This machine can offer a high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers pant with a capacity of 9000 to 10000 moulds/8 hour shift.

This machine consist of

  • 2 VIBRO FORMING TABLE,
  • which can technically be specified as approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the tile size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet/8 hour shift for tiles with automatic movement of rubber moulds and 2000 square feet/8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING consist of

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of the 150kg batch with a total volume of 200-litre capacity.
  • Having a power of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of the dimension of 32” dia*depth 16”
  • Reduction gearbox system with a proportionate ratio of 40:1

HYDRAULIC MULLER TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • A 500 km weighted Hydraulic Muller type Grey Mixer machine.
  • This machine is particularly used for the concrete mixing process with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper has a capacity up to 400 litres.
  • Featured with 7.5 horsepower and 750 KG and have a diamond of 55” Dia, 16” depth.

automatic brick making
FULLY AUTOMATIC MACHINE

The fully automatic machine is a great lifesaver for business as it reduces manpower and increases the efficiency by producing 25000 wet cast paver/day. Ist automatic paver creation will prevent the duplication and waste of material handling which confirms the right use of resources. This plant introduced for the first time in the world and this is the most renowned machinery manufacturer in India.

Here are a few features of the fully automatic machine.

JR rubber industries having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years, JR is standing on top and high in the field of paver creation. We have Mini, Semi, Fully automatic saver plant that provides an option to build the different level of moulds with high quality. All the moulds we create are of utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver mold production.

  • Appear with a non-static and anti-static inner layer
  • Rubber moulds deliver the finest quality products in paver production
  • There is no deformation in shape
  • There is the requirement to wash the molds, still, it will keep the shape intact
  • Strength and durability similar to automobile tires
  • Our products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products.

 

<>Paver Production

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Proud Launch Of Paver Plant In LEBANON.

rubber paver moulds

We, JR Rubber Industries proudly declare that we had successfully launched a paver production plant at the client site in Tripoli, Lebanon. Lebanon is one of the world’s smaller monarch state. In 1926 it became Republic and achieved Independence in 1943. Lebanon has different attributes that differentiate it from many of its Arab neighbours. It shares many of the cultural characteristics of the Arab world. Having a high rate of literacy Lebanon is one of the most populated countries in the Mediterranean area. Lebanon extend to avail as a busy mercantile and cultural centre for the Middle East.

rubber paver mould

At Lebanon, our technicians from India is there for Machinery installation and production regularisation. We provide mini paver plant, semi paver plant, and fully paver plant for our clients in Lebanon. Apart from this clients produced Rubber Moulds and Mini paver Machinery and accessories for the wet cast tile production. We have immense gratitude to all our clients who made this happen. We globally established paver plant off different capabilities. We manufacture plastic moulds, rubber paver moulds, and PVC moulds and supply machinery and accessories, colour oxides and chemicals. You will be trained with our specialised team on production.

We provide rubber moulds, PVC moulds, and plastic moulds all over Lebanon to our beloved clients with the help of mini pave plant, semi paver plant, and fully automatic paver plant. The below given paragraph will provide you with enough information about these in detail.

MINI PAVER PLANT

Paver block making machine manufacturers mainly consider mini paver plant for paver production. It consists of a concrete mixer, a pan mixer, two vibro forming tables. The purpose of pan mixer is colour mixing and a hydraulic hopper is connected with the concrete mixer. It has a three phase motor attached with it also aN 8mm plate with 3000 drill holes. With the support of these machine we, JR Rubber Industries make a large number of paving blocks in different shapes, colours, and patterns. For paver rubber moulds India the tile making machine is involved with the automatic movement of the rubber mould. The speciality of this machine is that there is a paver mixer machine for the colour mixer and a hydraulic muller type grey mixer with the hydraulic hopper. An advanced technical assistance is also provided with this machines for efficient production.

SEMI PAVER PLANT

This paver plant possesses more production capacity than mini paver plant. This machine consists of two pan mixers, a conveyor belt, a concrete mixer, four Vibro forming tables, and a distribution box. Here pan mixers are considered for colouring purpose and also the concrete mixer is designed with a hydraulic hopper. This semi paver plant vibro forming concrete tile making machine is designed in 8mm plate with 300 drill holes. It is rooted with two 1.5 HP three phase motor with all observant extras and three vibro forming tables.

The color mixer in Malaysia has the production capacity of 150kg per each batch. It uses a 3 HP electric motor for power supply and a 20ft nylon conveyor belt with all other necessary accessories. Rubber block manufacturers in Indonesia and many more countries use this technique for particular machinery features.

FULLY AUTOMATIC PAVER PLANT

Paver mould manufacturers widely use fully paver plant machine for their production. Due to its fully automatic nature, it reduces the manpower to a great extend favouring easy and enjoyable working atmosphere in the site. This automatic methodology will prevent the duplication of material handling and also helps in saving money. This will result in the production increase. The end result will be well structured fully finished product with the finest quality.

pavement in uganda

RUBBER MOULDS

Giving different shapes to plastic, rubber, metal, or glass using mould is known as moulding. The container in which the liquid raw material turns into solid when poured in it is termed as a mould. Rubber paver moulds are used to avoid quick wear and tear. Without deformation and degradation, our rubber moulds have 12-15 years of lifespan.

Creating usable rubber product from elastomers or untreated rubber is what a rubber moulding is. Rubbers have the property to retain back their original shape on applying pressure. An elastomer is a natural polymer possessing elastic properties to return back to its original state. Because of this reason, they are widely used in industries. Their malleable property makes them perfect in industries. Not only for malleability but also for many other multiple utilities they are widely used in domestic and industrial sectors.

pvc mould manufacturer

PVC MOULDS

It is one of the kind of thermosetting plastic that can be soothed by heating. It is a long-term resistant to oxidation and degradation. Pvc mould manufacturers in India consider block Pvc and others for flooring, decorative sheets, artificial leather etc. Pvc moulds are extracted from 57% chlorine and 47% carbon with an excellent property of splintering, decaying, insect infestation, fire resistant. Pvc pavers are suitable for interior as well as exterior applications.

pavement in uganda

PLASTIC MOULDS

Plastic moulds emerged in the 1800’s as a replacement for ivory billiard balls. The first plastic injection moulding machine was invented by Hyatt and his brother. They used a basic plunger to inject plastic into the mould through a heated cylinder. Polyethylene or polypropylene like powdered or liquid polymer is placed into a hollow mould to make the polymer to take its shape.

Various ranges of heat and pressure are used to create an end product depending upon the type of process used. We offer the plastics made up of virgin plastics. JR polypropylene plastic moulds maintain shape and very less prone to breakage. Plastic pavers mould machine available with us greatly reduce damage caused to plastic moulds during the demoulding process.

plastic moulds for interlocking tiles

JR Rubbers are excellent and trustworthy suppliers of plastic moulds, pvc moulds, rubber moulds. They are enriched with various machines like semi paver plant, mini paver plant, and fully automatic paver plant. They are now eminent suppliers of these products in Lebanon too. Our products have reached almost all over the world. Lebanon is the 29th country we are stepping into. We had successfully completed our projects and spread the fame our company all over Lebanon.

We are the leading solution for exterior flooring industry along with the manufacturing and supply of moulds, pavers, oxides etc with years of experience. Kerbstone, tiles, rubber Moulds for Pavers, cover blocks polypropylene plastic moulds pavers and many other customized products.

We had shown our excellence in countries like  Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria, Bahrain, Riyadh, Oman, Jeddah and now extending to Lebanon and in Southeast Asia – Vietnam. We have all the answers for your paver product needs with 25 years experience. Whatever be your business pattern or whether it be your domestic needs, we are always here to assist you in the case if needed.

Why choose JR Rubbers?

  • JR Rubber Industries are the leaders of this industry for 25 years with the motive of providing quality products.
  • You need not wash the moulds in the lifetime, its appearance always remains the same.
  • Assurance of lifespan of products for 12-15 years.
  • Our products are made with 100% virgin raw materials.
  • We provide innovative and creative designs for products.
  • We offer the most reliable products and service to our customers.

 

<>Rubber Paver Moulds

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Get To Know About The Full Structure Of Bricks

Brick mold

Bricks are used as building material for pavements and construction of houses. In India, the brick mold were used only for building to fit bricks to make houses in rural India, but now with the modern architecture bricks are also used to create pathways these days in India.

It is clay that helps in the brick making in the old days, but now there are bricks made of concrete, metal and many other materials. Soon the material became a decorative item rather being used only for sidewalks.

Brick making in Uganda is an art practised for a long time. The use of bricks in Uganda can be easily found as it was a rural area once bricks like fire brick, half bricks and quarry tiles are most of the bricks uses in Uganda. There were times when bricks were cheap when bricks were the only type of floor tiles and wall tiles we had in our house.

Bricks are used by most construction industry as it the most durable and affordable material, different types of bricks offer you with different types of benefits, used for different purpose and according to the job.

Types of Bricks-

  • Common Burnt clay Bricks


    Pressing molds helps to create common burnt clay bricks. Dried and then burned in a kiln. These are the most found common bricks, they are mostly used for building and are not the type of bricks that you would use for decoration.
     

  • Sand-lime Bricks


    Sand mixing with fly ash and lime with a chemical process helps you create a sand-lime bricks. Later the mix is shaped into a brick which is used for construction compared to clay bricks having a grey colour compared to the usual red, no plastering is required as their shape is the same and it also offers a better durability has also established itself a strong hold brick.
     

    rubber paver moulds

  • Engineering Bricks


    Manufactured in very high temperature, unlike other bricks. These engineering bricks offer you durable bricks that provide you services like water absorption, limit strength and more. Mostly used for the construction of tall skyscrapers and buildings, with all these benefits you should know that it is also costly compared to other bricks.
     

  • Concrete Bricks

    In India concrete paving stones and bricks are found much more compared to other, made with solid concrete and found most common brick for house builders.Unlike, other bricks you don’t get a fixed colour, you got options on concrete bricks, the color that you can select while the production of the concrete brick.
  • Fly ash Clay Brick

    These bricks are used less as they tend to pop out or get loose when they come in contact with water or moisture.Why is brick construction getting more popular nowadays?
  • Providing you with many options in colour, size, design and type, bricks provide you with an aesthetic approach
  • Unlike tiles or other materials, brick proves to be more durable and strong for a long period of time and is easy to maintain.
  • Release and absorb the moisture is one of the most important advantages of bricks, controlling the room temperature inside the infrastructure.
  • Provides you with a fireproof wall which is good for your safety.
  • If the bricks are kept properly then they can keep you away from sound pollution for sure.
  • Compared to other construction accessories, bricks can provide you with fewer maintenance charges which will help you save money and time.
  • Bricks are said to be the most durable and strong material ever made by a man, so you are assured with the best material which is strong and will provide you with a long-term service.
  • When compared to other materials bricks can exhibit above the natural thermal insulation. They can maintain and regulate interior temperatures due to their ability to absorb and slowly release heat. When compared to wood this can save more than 30 percent of energy.
  • Brick bears as an excellent wear resistance.

    block paving

What are the common properties of bricks?

The main properties of bricks are thermal, mechanical, durable, and physical properties.

  • Physical properties of brick

Physical properties of brick include size, shape, colour, and density. Let’s check out this in detail:

(i) Size

In the same country, the size of brick used in construction varies from place to place and country to country. Paver blocks in India suggests that an ideal brick will have a standard size of 19×9×9 cm.

(ii) Shape

Bricks generally have well defined and sharp edges. Usually, an ideal brick has a rectangular shape. While making block mold the surface of bricks is regular and even. However special purpose bricks can be either cut or manufactured in many other shapes. Generally, these are the modifications of rectangular shapes.

(iii) Colour

For color mixer red is the most common colour of building bricks. Sometimes variations may occur from deep red to light red to purple and buff. Over burnt bricks are recognized by very dark shades and also yellow colour indicates under burning.

(iv) Density
Depending upon the used clay type and the method of brick moulding like stiff-mud, hard-pressed, soft-mud etc the density varies.

  • Mechanical properties of bricks

Flexure strength and comprehensive strength of bricks are included in this category.

(i) The comprehensive strength of brick

When bricks are used in load-bearing walls this is the most important property. The degree of burning and composition of clay is the determining factor of comprehensive strength. While considering load-bearing walls this is the most important properties of bricks.

(ii)  Flexure Strength.

We usually say that common building brick shall not be less than 10 kg/cm2 because bricks are used in situations where bending loads are possible in a building. Bricks hold sufficient strength against oblique loads.  

plastic moulds for interlocking tiles

  • Thermal properties of bricks

Other than strong and hard an ideal brick also provide an adequate insulation against cold, noise, and heat. Density and porosity are directly proportional to heat and sound conductivity of bricks. Since heavy and dense bricks conduct sound and heat at a greater rate they have a poor acoustic and thermal insulation qualities. All for this we suggests that bricks should be of enough strength, light-weight, and possess adequate insulation.

  • Durability of bricks

Durability decides the maximum time in which bricks remain unaltered and strong when used in construction. Automatic brick making is also quite popular nowadays because experience has been proved that properly manufactured bricks are the most durable form of the material of construction, that is they remain for hundreds of years. Durability mainly depends on efflorescence, absorption value, frost resistance.

(i) Absorption value.

Absorption value is completely related to the porosity of the brick. Actually, porosity is the ratio of the volume of pores to the volume of gross of the sample of the substance. Mainly this absorption characteristic of bricks affects their quality in many ways. They are:

  • When the porosity is high the material becomes less solid, hence the strength will be reduced.
  • Water-related defects like frost-action and efflorescence are the outcome of higher absorption.
  • This will also lead to deeper penetration of water which in turn will lead to dampness.

(ii) Frost Resistance.

Frost action is a common phenomenon in cold climate, this is because bricks are quite porous materials. So that it should be protected in areas having rain to minimize absorption.

(iii) Efflorescence.

In humid and hot climates contorting and a withering process of bricks is a common process. The surface of bricks get covered with grey or white patches of salts and these are present in the original brick clay. Salts get easily dissolved when rainwater penetrates into the bricks. Evaporation starts soon after the rain. Along with water the salt move out and form thin encrustations on the bricks surface. Sulphates of calcium, sodium, potassium, and magnesium are the common salts precipitated during efflorescence. This is the reason why great emphasis is laid while testing the chemical composition of the clay for the block paving of brick manufacturing.

Bricks are the only type of construction building that provides you to shape them according to your wants, you won’t have to buy more materials and waste the left over. So if you have plans to construct something you wish according to your design, I suggest you to try bricks as per your construction material with the strong brick moulds from JR Rubbers.

<>Brick Mold

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What are the advantages of using Bricks?

brick making

While building a house for the first time, you have to be careful with the type of materials you use. Building any project takes time and quality for a better result, so make sure to take time and select the best material you need for the job.

In India, brick making is an art that is coming for ages. In rural idea areas like villages or undeveloped cities, you will find that bricks are usually made of clay, while now in the market there are bricks which are made of concrete, fly-ash, sand lime and many other types of bricks.

Brick making in Uganda has catapulted, as there are more and more people interested to build their home with bricks rather any other resource. Building your whole house with bricks may be interesting, but is expensive at the same time.

rubber paver mould

Know the reasons for why people use bricks?

Concrete brick mould manufacturers in India suggest that, bricks make the construction of your house more effective and durable. Bricks not only offers you strong durability, but they also offer you a long-term service with less maintenance & better quality.

Bricks do control the temperature of your house. If it’s hot outside, bricks can make your room temperature cold and while in winter seasons your room temperature would be hot, this factor is one of the reasons that affect the brick demand to be always high.

Helping you as a heater during the winters and a cooler during the summers, bricks can be beneficial for your house to save money. A house made of bricks looks attractive and apart from other houses around yours, which means when you resell a house build with bricks you will get a better resale value.

A house built of bricks is actually a house, in which bricks replace your wall tiles or floor tiles. A brick house can provide you with many advantages and benefits. JR Rubbers, a company that deals with the sale of brick moulds, say there is a higher number of sales for them these days and bricks are always on high demand. Now let’s see some of the main advantages of having a “Brick house” –

plastic moulds for interlocking tiles

  • A house built of bricks is strong and offers better durability for the long run. Cracks don’t occur frequently or fast.
  • Eco-friendly, being a natural clean material, bricks don’t really affect nature. You will live in a pollution-free home which will result in a better health for you and your family.
  • Even though the price of bricks are high and are costly compared to other accessories to build your house. In the long run, it will be profitable, as having a better durability, less maintenance, and many other advantages.
  • Heavy material that helps bricks to store heat and a cold provides you with a better ambiance inside your house and makes you avoid buying luxury appliances which save you money.
  • Bricks are often dry, as they offer a better humidity level compared to other materials, which reduces mildew and dust mites.
  • Being a heavy material and having a tight interlocking system, bricks can provide you with a better soundproof system, ensuring that you don’t have any problem with the loud traffic and nuisance sound outside.
  • A piggyback indeed, what if you invest a little more in building the brick house, in future the price of your house will indeed rise which is profitable.
  • Provide your house a beautiful and ideal look, a look you have always wished for.

I hopes this blog will really help you to know with the advantages of having a house built of bricks. Having a brick home is like having a long-term benefit.

<>Brick Making

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