Construction of Concrete Paving Stones

Concrete Paving Stones

 

JR rubber moulds, being the leading paver mould producers and paver plant installation, has successfully completed the 25th year in paver mould production industry. We are a company that provided support to 30+ countries including African, GCC and South East Asian countries. We provide complete solution for exterior paver flooring with manufacturing and supply of moulds and machineries.  On this proud moment, we are trying to pass on the basic informations about what we are doing at the paver productions. Here are the details of Concrete Paving stones constructions.

What is Paving Stone?

Paving stones are kind of an floor tiles used to arrange the ground to get a clean look and comfortable usage. These pavers are created by concrete and can be customized to any design as per client requirement. From JR Rubbers perspective, we have the paving stone mould production which is durable and long lasting. We also provide paver plant installation for all kind of companies as per the client’s requirement.

rubber paver mould manufacturers

Paving Stone Production Process

Paving stone production starts by segregating the pre-requisites and this process requires below resources.

JR Rubber moulds is capable of providing automatic paver plants which provide fully automated workflow and no need of any manual intervention. However, we will be concentrating here on the paving stone production.

  1. Paver mixer and Color Mixer making

The first phase is to create the mixer for paver using the concrete miller. The mixer is created by mixing the cement with crusher dust sand, baby chips and water.

On the other hand, color mixing machine can use for mixing the color using color oxides along with chemicals. Chemicals are used for water reduction in pavers in order to provide the ultimate strength. Whereas color oxides are used for coloring the paver along with drying out the paver for long durability. Here are few details about the chemical we are using.

    • SMF-Sulphonated Melamine Formaldehyde

SMF powder and Color Oxides are used in the pavement production. SMF is a well-known superplasticizer used in paver production around the world. It is a high-end water reducer in order to provide the maximum durability to pavers. SMF powder widely used for all types in all types of grouts, mortars, coating and as a component of the concrete admixtures and emulsions. The usage ratio is 2-4 gram per 1 kg.

    • PCE- Poly Carboxylated Either

PCE is also a plasticizer that performs a quick setting of mixer and water reduction. PCE is in liquid form with a quantity distributed drums. The usage ratio is 3-5 gram per 1 kg.

color oxide in algeria

    • Colors Oxides

Color oxides are used for used for coloring the tiles as per request and to make tile attractive. Color oxides also attached with the chemical which works as the plasticizer. The quantity of color requires only a little amount, that is 2 gram per 100 kg. There are re different types of oxides such as

  1. Red Oxide
  2. Black Oxide
  3. Yellow Oxide
  4. White Oxide
  5. Grey Oxide
    • Acrylic Resin

Color oxides are mainly used for offering the necessary colors to the tiles, it will make the paving designs visually more attractive. There is also chemicals added in it will which make the paver harder for improving the lifespan.

  1. Paver making

As the paver mixer prepared in concrete miller and color mixer and chemicals prepared parallelly, major paver production action can perform now. The process starts with layering the paver mould by color mix and place it on first vibrator table. The forward vibrating table will lead the paver mould to next table where the mould will be filled with paver mixer created in concrete miller. Again the paver will push to the vibrating table where the paver will fill its quantity in equal proportion.  After completing the table round, paver will be placed above the plywood sheet for one day to cool and harden the paver. The next day paver will take out and spread under the sun to soak the full water.

The above-mentioned process is the standard procedure used for paver production. However, JR Rubber Moulds went a step ahead and owning 2 types of plant that reduce the manual interventions in paver productions. These paver production plants are mentioned below.

Mini Paver plant is paver/tile production which has multitasking specifications. It is a high-performance paver plant with the capacity of performing a large variety of task in the field. This plant has the capability to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

    • Semi Mechanised Paver Plant

Semi paver plant used for the paver and tile production. This machine can offer high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers with a capacity of 9000 to 10000 moulds/8 hour shift.

    • Fully Automatic Paver Machine.

The fully automatic paving machine is a lifesaver for business as it reduces the need of manpower and increases the efficiency by producing 25000 wet cast paver/day. This automatic paver creation will prevent the duplication and waste of material handling which assure the right use of resources. This plant introduced for the first time in the world and JR  is the most renowned machinery manufacturer in India.

paver mould making machine

JR rubber  having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years of experience, JR is standing on top and high in the paver creation field. We have Mini, Semi, Fully automatic paver plant that provides an option to build the different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver production.

  • Appearance of a non-static and anti-static inner layer
  • JR Rubber Industries deliver the finest quality of products in paver production
  • No fear of shape defamation
  • There is no requirement to wash the molds, still it will keep the paver shape.
  • Strength and durability similar to automobile tyres
  • 100% virgin raw materials are used for JR products
  • We provide innovative and creative designs for products with long lasting durability.

JR Rubber Industries is an Indian company with many global clientele.  Over the years we have build our client base in Africa, GCC and South East Asian countries and some of them are

  • African Countries – Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
  • Asian Countries- Bahrain, Oman extending to Lebanon and in Southeast Asia – Vietnam

If you are searching for the premium quality products for your pavement or searching for a good reliable paver production plant then JR Rubber Industries is the perfect companion for you. Visit the office or contact us for further information

Address:

JR Rubber Industries, Thadapparambu, Mulankunnathukavu P.O, Thrissur – 680581, Kerala, India,

Feel free to call us on +91 8589 082 225.

For more details about our products visit us at https://www.jrrubbermoulds.com

 

<>Concrete Paving stones

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Do’s And Don’ts Of Paver Blocks Installation

 

paver block design

Paver block installation can be a real problem if you don’t know where or when to start the construction of your pavement. There are things that you must do to make your paver blocks strong like interlocking paver mould, which can provide you with a strong foundation and stability for your paver block design.

Then there are things that one must not do, the  “Don’ts” not to follow while installing a paver block, for example, one cannot use lightweight paver blocks for their parking tiles, as due to the constant heavy weight vehicles the lightweight pavers may break. One must use paver forms which are heavy and have good quality.

If one follows the Do’s and Don’ts pavement installation, one can make sure to have a strong and durable paver design, that can serve one for a long time. If you hope to have a strong paver block design make sure to follow the list below:-     

1)Don’t Cut the Corners

Mark all the pipelines, telephone lines and all other resources available under your paver block creation, make sure that you find the proper source and area for your pavement. Rather cutting the corners right where your paver block ends, take a bit more space and make sure to widen the cut.

For example, if your pavement in 10×20 do not cut the edges at 10 or 20, but add one inch more  and cut 11-21. By doing so you are provided with a better chance to have a well-finished paver block that can provide you with a better chance to have a large and ample paver pathway.
rubber paver moulds2)Requirement of the base material

You cannot assume the amount of cement, quantity of paver blocks and other materials would come in need. So don’t do the calculation of the number of paver blocks you may need, as if you buy them before you might have to make frequent visits to the shop to buy more or either you will have many paver blocks still left with you after the paver block is constructed.

A solution to this problem is buying pavers according to the work, for the start of the project have a minimum amount of paver blocks with you, when the project is half over or the minimum amount of the paver blocks get over, consult with your contractor and purchase the paver blocks needed.     

3)Use paver molds

Many people avoid using paver molds under their paver blocks as they feel it is of no use and has a very less benefit. Not using paver molds can result in a less durable paver block design a very fragile design that can dispatch or break any moment.

If you use paver molds you can easily avoid many problems in the future related to your paver blocks, in fact you can even provide yourself with a more durable and strong paver block design that can serve you for a long period of time. By using interlocking paver block molds you can also avoid problems like weed and grass growth on your paver block.

4)Take time

One can use their maximum time on the construction of the pavement, unlike any other flooring option pavement can be laid easily.

Other than all those points there are many more points to be considered while installing paver. Many are not aware of the work involved with the installation of block paving. These factors are not mentioned to scare anyone, but still, a little planning will go a long way. Unilock or interlocking paver blocks provides a brilliant technical assistance for the better installation of pavers. You can follow the do’s and don’ts mentioned below to avoid common mistakes.

paver mould india

PRE-INSTALLATION AND PLANNING

  • Do’s- Make a reasonable drawing of the area you intend to work with

A scale drawing is helpful than a computer-generated drawing. It is said so because pencil drawing will assist with the planning on the site and also it can help with the calculation of all the materials required. Find a space to incorporate a drainage plan in your plan because many think that water will percolate down through the paving stone joints but this is actually a great mistake. For the good tuning and selection of your product and design, a good plan will help with it.

  • Don’t – Guess at the area you want to cover

To make the area bigger and bigger is the most heard complaint ever. These words are not a compliment to sell more products but many people have the problem in visualizing their job and they fail to realize that once their yard is set. Rather than an effort a small amount of materials and work is the thing only needed to make your project bigger. Lay your garden hose out to represent the perimeter of the project.

  • Do – Plan the receiving of materials

Coordinating the delivery of new materials and removing the existing material is the next stage of planning. There will a number of materials you are dealing with and all of it can add with different materials that need to be kept separate. So you should keep a plan before things go as soon as they are delivered.

  • Don’t- Overestimate the amount of work you can get done

It’s better to do larger projects over a couple of weekends, one for removing existing materials and excavation and the other for paver making and base. Hiring a company is a better choice to save your time. Even though it costs, your works can be made easier and faster if it is done so.

BASE PREPARATION

  • Don’t- Cut corners

You have to decide the design and size of the job you start with the excavation. Mark all gas lines, phones lines and also over-excavate the perimeter of the area. For example, if your enclosure is set for 20✕10 feet then you should extends your base preparation past the finished size. Paver moulds are made in such a way that the base material extend past the paved edge an equal distance of the base depth.

  • Don’t- Guess at how much base material is required

Since there are no absolute rules to determine depth a few comments on the depth of the base materials is being necessary. Driveways and walkways requires different amount of quantity for laying base. Basically, to facilitate drainage clay bases need to be dug deeper.

  • Don’t-  Locale plastic under paving application

Seeds start from the top of the cracks and work their roots down in most cases. Usage of polymeric sand can prevent weeds to a great extent. Sometimes Pavement in Qatar place a granular base with geotextile base it will work as a mechanical barrier to stabilize and stop the clay from mixing with your good sub-base materials.

plastic moulds for interlocking tiles

  • Don’t-  Compact the bedding sand

Compacting the bending sand is the most common mistake. Loose sand given in between the pavers will allow them to set and also this kind of sand will allow the tamping process to even out the top surface of the pavers.

INSTALLING THE PAVERS

  • Do- Start laying the pavers on the longest straight wall

Poured in place curbs and foundation are rarely straight. There should be even a small gap seen after the completion of the project.

  • Don’t- Hammer the pavers together

Don’t lay the pavers tightly, it may raise issues in the future. Don’t measure the gap just set them beside one another. Its better to space the stones out rather than hammering them to straighten the face.

  • Do- Use edge restraint

In spite of their use, all projects need to be restrained properly to avoid creeping around the perimeter of the area. As edge restraint are flexible they can be used to tune your design.

Here, there are lots of do’s and don’ts mentioned but while installing products in its correct way can provide a long-lasting tremendous job that you can be proud with.

 

<>Paver Block Design

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