Differences Between Dry Cast Paver Moulds & Wet Cast Paver Moulds

Now while residents are more concerned about the aesthetic design of the concrete pavers, it is equally important to know the construction design of the pavers. By making sure that the paver is suitable for the job, this will also ensure the overall longevity of the projects lifetime. 

There are several differences when it comes to moulds. Let’s take a look at 2 of the most common and effective kinds of paver moulds. Wet cast pavers and Dry cast pavers.

How are the Wet cast pavers & Dry cast pavers made?

The primary difference between wet cast & dry cast pavers can be seen through its manufacturing process. 

Dry Cast Pavers 

In the case of dry cast pavers, only a small amount of water is used in the concrete mix. Like wet cast pavers, dry cast paver mixes are similarly placed into a mould and are then compressed with very high pressure using complex machinery. These compressed moulds are then cured on racks before being palletized. Since these kinds of pavers are air-cured they can be produced quickly and affordably.

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Wet Cast Pavers

Just like the name, the concrete used to manufacture wet cast pavers is actually more liquid-based. It has a high slump which gives it the ability to be poured from a mixer or truck. 

What is a slump?

Slump is a relative measurement in terms of concrete consistency, a slump test is usually conducted in order to measure the workability of a mix. The test involves filling a slump cone with concrete then carefully removing the cone and later measuring how much the concrete slumps from the height of the cone.

Mixing machines called concrete batch plants are used to combine pre-determined quantities of sand and coarse aggregate with the exact weight of the cement.

Additives are later added to speed up hydration, release agent, colourants, black & white efflorescence inhibitors as well as strengthening fibres.

The concrete mix is later poured into a flexible shaped mould for the paver and then levelled off.

A vibratory process is then used to settle the concrete, filling small voids and then forcing any small air pockets to be expelled through the open top surface.

Once the concrete has been cured, the mould is removed and the pavers are palletized and are ready to be sent for shipping. Also, the curing process for wet cast pavers is quite longer than a dry cast paver thereby making it more labour-intensive to produce. 

pvc paver moulds

How do Wet cast pavers & Dry cast pavers differ in terms of colour, strength & Protection

Color and Finish

Wet cast pavers usually feature colour tones that are more bold. They are smoother and have more intricate surfaces and can better imitate natural stone in their appearance. 

Dry cast pavers, on the other hand, have traditionally been more simplistic and are usually basic in colour and texture. Likewise, modern manufacturing techniques have made colour blends and surface textures more desirable.

Protection & Maintenance

After deciding the kind of pavers that you’re going to be using for your project, you need to ensure that it stays safe and protected from seasonal changes. In the case of both dry and wet cast pavers, they should be sealed to prevent possible staining, chemical deterioration from any acids pr salts and colour fading from use over a period of time.

Strength 

Both wet and dry cast pavers can be used for residential projects like driveways, walkways and patios.

Benefits of using Dry Cast Paving

  • Dry Cast pavers can be extremely durable and are more suitable for areas with high traffic.
  • They are more precise dimensional wise making it easy and quick to install.
  • They come in a wide variety of shapes and sizes for a wide variety of paving applications.rubber paver mould manufacturers

Benefits of using Wet cast Pavers

  • Wet cast pavers can be visually more appealing and also serve as an alternative solution to concrete brick paving.
  • Wet cast paving also has the advantage for providing a variety of paving shapes, textures and sizes.
  • The more diverse kinds of wet-casting paving moulds offer a practical paving option while simultaneously obtaining the natural look of the stone.
  • Wet cast pavers are more suitable for residential projects

If you’re looking for the right place that offers concrete paver moulds for wet cast pavers/ tiles, then you get the same from JR Rubber Industries. They provide all the complete solutions for exterior flooring industry with the manufacture and supply of rubber moulds for paver blocks

The supply of paver machinery, setting chemicals and colour oxides and complete technical assistance for concrete pavers production that features in-plant training and onsite assistance for production.

They offer a wide range of products like Rubber moulds for Pavers/Tiles/Kerbs/Cover, Blocks, polypropylene Plastic Moulds Pavers and other customized products. They also offer paver production lines like Mini paver plant, semi-mechanized paver plant and fully automatic paver plants.

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Why Rubber Paver Mould Tiles?

rubber paver mould tiles

We are familiar with rubber materials from an early age itself and know that it is a material which can be moulded into any desired shapes and remoulded. A popular and wide demand for rubber in modern age is for rubber paver moulds in india . In that case, rubber paver mould tiles are more important now. They are used in the primary areas of home, industry, hotel. School and many more places. It is broadly known as rubber paver moulding and rubber paver moulds

Rubber Flooring

brick making

Rubber flooring has created a new trend in the flooring field. Be it a full room floor covering or an entrance mat or a floor mat, doing it with rubber have many economic sides. One major fact is that mats made of rubber is weather resistant. Modern designs have taken its development from the technologies as well as the innovations. Floorings have been tested to resist just about any kind of substance. It get rid of us from a main headache while using other floor coverings. Many expensive flooring materials cannot be washed as it does in rubber flooring.

Tiles moulded with rubber

rubber block manufacturers

A thin, flat block or slab laid in rows to cover floors are called rubber paver mould tiles. Made of a rubber composition and resilient to the step, where marble floors are desirable, these rubber paver moulded tiles are used. It adds up its advantage as when used as a decorative flooring option.

These rubber mould tiles can be manufactured in any desired shapes and sizes. Since it is important to keep a standard measurement to discuss about these tiles, they have entitled the tiles with the measurements. It is furnished in mainly square, rectangle, triangle or some other special shapes and measurement taken in ‘inches’. The possibilities in pattern design and a multitude of colors, including a great variety of marbled types. One other advantage of this is, we can mould it into any shapes which are suitable for a specific structure or theme.

Properties of Rubber mould tiles

  • High level of softness.
  • Absorbing impacts.
  • It is resistant to various weather conditions and external phenomenons like fading, cigarette burns, fire crackers and damage.
  • The vulcanized surface of flooring ensures that it is virtually impossible to wear through.
  • This product is a total eco friendly product as rubber can be recycled
    pvc moulds for paver blocks
    Advantages
  • Slip Retardance and Safety:
    when other flooring options like wooden or normal tiles provide a clean and smooth surface, leaving chances of slipping off and getting scratched, rubber paver moulded tiles replaces it with the advantage of scratch proof and without slipping. This is especially helpful in the rainy season and in the area of restrooms.
  • Comfort and Noise Reduction:
    Giving more comfort for a walk and easy to stand and balance increasing the chance of liking the product more. While hard and smooth surfaces produce some noise, this is totally a muted version.
  • Maintenance:
    Matting requires less maintenance compared to most other hard surface flooring. This type of flooring is scratch resistant and can be cleaned by using any common inexpensive detergents and floor cleaners
  • Variety designs:
    A wide variety of design patterns are available. This include plain designs, checks and stripe patterns, abstract patterns and some that gives an outlook of granite, all available in different colours
  • Transit flooring:
    As the name indicates, it is the type used in various transportation uses like the one used in buses and trains.

Buying Tips

While choosing any rubber tiles, three factors to be considered are:

  • Durability
  • Shading
  • Water absorption

Check the rubber tile label for more information about the rating of the rubber

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3 SPECIFIC REASONS TO CHOOSE PVC FLOOR TILES

 

Floor Tiles

Floor tiles are many in forms, but in the form of PVC floor tiles which are very small in number. PVC stands for Polyvinyl chloride, which is a synthetic plastic polymer. It is used in many industries, especially in the construction field for home designs. This kind of materials are not only used in the areas of flooring but also in the field of doors, windows,etc.. While in the flooring section it comes in the form of tiles. Many pvc paver moulds manufacturers have chosen polyvinyl chloride to make their interlocking floor tiles by using an interlocking tiles machine. It is mainly suitable in construction areas and it produces a very thin and reasonably hard tile for flooring requirements.   PVC flooring is used in homes, offices and hospitals.

 

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Easy installation is the main feature of PVC floor tiles and it is inexpensive in nature. When we move into its key features, they are very pocket-friendly type of flooring material when compared to other types such as wood, marble, ceramic and porcelain. In the installation process of flooring tiles it doesn’t require any professional help. The tiles are very light in weight and easy to handle as compared  to other forms of flooring and can be easily moved around. The tiles can be also used for luxury flooring especially for home designs and available at affordable price as compared to other flooring materials. The use of variety textures, patterns and designs that come printed on these tiles helps to enhance the look of your home or office space. This type of flooring can be done without incurring any professional or technical installation costs.

dry cast tile production in kenya

While we come into the section of durability and existence, which ensures high durability when  using it in a proper manner with proper maintenance. These tiles are usually available in small sizes and it can be easily replaced, which means that the replacement cost of these tiles are comparatively low. Ease of maintenance is a detectable advantage of pvc tiles which provides the required protection from stains, moisture and fading. Pvc tiles moulds in Qatar are now producing tile moulds in different shapes and patterns according to the customer preferences.

1.  Fire Retardant : PVC tile is a fire retardant product and it is much easier and cheaper to incorporate a flame retardant additive into the PVC. It doesn’t support the presence of flame and easy to maintain. This unique feature makes them more comfortable underfoot for longer periods of time than several types of floors. The current designs range from imitations of classic woods and ceramic materials to bright flooring of acidic colors and designs which simulate water, granite and geometric shapes. This safe and flame resistant material is easy to clean and always looks perfect after mopping with water and apple vinegar.

plastic moulds for interlocking tiles

2.  Flexible : Flexibility comes from its ease of maintenance and smooth surface without any imperfections. Vinyl flooring is highly economical and relatively easy to install and maintain. The flexibility in its use provides extreme durability and high applicability. It comes in an assortment of colors and various patterns to satisfy the interested customers.

3.  Durability : High durability is another important feature of vinyl floor tiles, which is covered with one of three wear layers to protect them from stains, dirt and scuff marks. This is recommended for the areas with very light traffic and little exposure to dirt.

Nowadays PVC or vinyl flooring has taken their role over homes and they justified their popularity in non-residential areas like schools, hospitals and shops , which are safe and using resistant materials that are easy to clean. When choosing this type of tile flooring, consider whether it incorporates a non-slip treatment and high durability. The quality of these  tiles can be checked with UPEC classification, which is a certification system that incorporates a combination of numbers and letters (from 0 to 4). If the certificate shows higher value and it measures high resistance. Pvc tile manufacturer in India always focuses to include these specific features at the time of the production process.

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