THINGS TO KNOW BEFORE YOU HIRE A PAVING CONTRACTOR

 

parking tile moulds

Located in the southern state of Kerala, JR Rubber Industries works with 28 other countries worldwide in the field of manufacturing moulds for concrete pavers. We also engage in manufacturing plastic paver moulds that last much longer and are also made of recycled plastic material.

We manufacture moulds for different surfaces and situations including parking tile moulds.

With a variety of paver block designs, JR Rubber Industries are the pioneers of the industry.

WHO IS A PAVING CONTRACTOR?

From working on constructing paved surfaces for roads and houses and other small to large projects, paving contractors are hired to construct such surfaces and to work on existing ones that require repair.

Most paving companies make it a point to mention that they specialize in either residential or commercial paving. They use large equipment’s to complete the paving process – some might use excavators to lay out the land before the paving is done and some might use paving machines to place the tiles.

Sometimes they also use tamping machines which are mostly for flattening the surface.

paver mould making machine

Why do you require a paving constructor?

Small paving jobs can usually be done by yourself but otherwise, for large scale projects, you will need the help of a paving contractor.

This is not only because of the fact that large scale projects are for experienced contractors, but it’s also because they have access to better types of machinery that would help the process.

While choosing what type and material to be used for the pavers, several things need to be kept in mind.

While choosing the design of the tile, you need to be sure of the tile design that you pick so that specific tile moulds could be used to construct them.

According to the scenario, make sure you choose the right material for the tiles. The better tiles need not always be the more expensive ones either.

tile moulds

5 QUESTIONS THAT YOU NEED TO ASK YOUR PAVING CONTRACTOR

  • Ask them for how long they have been a paving contractor and some examples of their previous work.

If a company has been functioning for quite some time now, it does not always have to mean that their work is perfect. But it is a point that if they have been in business for a while now, then their work might be good enough for them to last so long.

It is also important that other factors are looked into before you trust the contractor. You can also ask him for some previous work that they have done.

Ask their former clients how their experience was after hiring these contractors and also try and see the work that they’ve done before.

  • Make sure that they are insured.

Ask and confirm if the contractors you are hiring are insured. If not, then any sort of damages that are caused to your property by the contractor would be at your expense.

When you hire your contractors, ask for proof of insurance.

Make sure that they have public liability insurance and workers compensation insurance. Public liability insurance covers any third party liabilities out of the premises and any legal costs that arise out of it.

pvc paver moulds

  • Ask the contractor for the total estimate.

It is important that you ask your contractor for some details about your final payment. Your contractor should be able to give you proper details of the final amount that you ought to pay him and not just an estimate.

He should also inform you of any additional payments as no payments should come as a surprise to you later.

  • Details in the scope of work document

This is a document that is basically an agreement on the work that is going to be performed in the project. It’s basically an understanding of the scope of the entire project.

When you are collecting bids from multiple organizations, it is possible that you get confused because certain companies do not provide a proper detailed scope of work document.

So make sure that you choose the right company with a detailed scope of work document.rubber paver mould manufacturers

  • Try to find references you can call and contact

You needn’t believe everything a contractor tells you about his work. He is only going to let you know about the positives and not the negatives.

So try and get some good references that you can contact. These references could be some previous clients. If clients have good feedback about the company, then there’s nothing to worry about.

You should always keep in mind that the right contractor must be chosen for the right work. JR Rubber Industries provides you with the right kind of moulds for tiles for your project. We can ensure that you get the right service from the best consultants and manufacturers of paving block machinery and moulds.

  

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RECENT TRENDS IN BRICK PAVING

RECENT TRENDS IN BRICK PAVING

moulds for tiles

Brick paving is the commonly used method of paving and it is mostly used in the construction of driveways and walkways.

They provide for a very strong interlock and hence it is not very fragile which is why it is used very often. They are made using moulds for tiles which are also used for several other purposes.

There are several moulds that are used for different tiles including wall tile moulds, floor tile moulds, rubber tile moulds and many more. Brick making involves the need for using brick moulds that are basically manufactured by industries like JR Rubber industries.

Our industry stands out in the manufacturing of pavers of different designs and textures and in providing you with custom-made pavers just the way you want it.

rubber paver mould manufacturers

ADVANTAGES OF BRICK PAVING

There are different types of paving materials available and you can choose the right one according to your requirements. But here are just a few advantages to brick paving as compared to the other paving methods

  • Eco-friendly.

The concept of eco-friendly comes out of the fact that the brick pavers are made of clay. Hence it brings out the natural concept which also means that the colours will last longer and it is more cost efficient.

  • Installation time.

It does not take much time to install brick pavers and hence that saves a lot of time especially if you’re busy with construction. Brick pavers can be constructed in any weather and at any time and it can be quickly installed so it not only saves time, but it also works around a budget.

pvc paver moulds

  • Retains colour.

Another benefit of using brick paving is that no artificial colours are used. Only the natural colour of clay is used for paving and hence the bricks retain this colour and they don’t lose the colour. It does not fade out and the rich and natural colours remain.

  • Durability.

Another advantage of the brick pavers is the fact that it is durable. They have high resistance and even if huge vehicles are to run over it, it is not fragile and it does not crack very fast. It has the ability to withstand the weight of huge vehicles and it hence known to be the strongest material.

DIFFERENT TRENDS USED IN BRICK PAVING

Recently, people have been discovering the feasibility relating to cost and durability when it comes to brick paving. With the use of innovation, they have changed the dull and boring concept of bricks into an elegant one. There is now a shift in the way people perceive brick walls and driveways. It’s considered to be both antique and beautiful.

  • Grey and Black bricks.

    You might have witnessed this combination on brick walls or in the driveways of homes. It provides a sense of elegance and antique to your home. The concept of antique has recently come out and now you find them in many homes. The grey and black combination is used to dramatize or bring a moody shade to your home.

  • Build seats and tables in your garden.

You can use bricks to build seats and tables in your homes. This helps you use natural means to create a personalized setup in your garden. You can use old bricks that are lying around to build seating and tables and even fire pits in your garden. It would make it look beautiful and you can also invite your friends to your garden to sit and have a cup of tea.

  • Different colours and shapes.

Another recent trend revolves around the fact that bricks can be in any colour and shape. So by placing bricks of contrasting colours and quirky shapes beside each other, it brings in a sense of casualness to your home which some people tend to like. This is a new and upcoming trend in homes.

plastic mould for paver tiles

  • Feature Walls.

The art of using feature walls is a very antique concept. Just a single wall filled with bricks of the same size and the same brick colour is an absolute favourite when it comes to brick wall trends. In the world of interior design, this is a concept that is frequently used.

  • Patchwork effects.

This is when each patch of the building shows a particular colour and shape and different patches have particular shapes and colours. it is literally a patchwork idea as it’s very messy work that is done which ultimately tends to look classy. You find many examples of these in many homes.

Now that we’ve given you various suggestions on how to go about brick pavers, we can help you to use your ideas and creativity to come about a perfect idea for your perfect home.

Our consultants can keep you aware of all the advantages and disadvantages of different materials and come up with the right solution for what material you need.

If any inquiry Whats App us.

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Complete Process Overview of Paver Productions

 

paver productions

Remember the old days when we used to play on the soil in front or at the backyard of our house? Things are changed for good and all houses and industries started applying pavers in their ground spaces. This helps to provide more beautiful and clean surrounding as well as restricting insects entering the home or factory premises.

Ever wonder how these pavers are made?

Ever give a thought of the existence of paver productions plant?

Probably your answer is NO unless you are working in the paver manufacturing company. Here we are going to brief you about JR Rubber Mould paver manufacturing process. Before we begin, let’s give you some information about our JR Rubber mould company.

JR Rubber Moulds is one of the leading paver producing company with an enormous experience of 25 successful years. By establishing the client base in 29 countries across the globe. We have started our journey by opening our first branch in Kerala, India and spread our wings and expertise in India, South Asia and African countries. We have provides supports in

  • African Countries – Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
  • Asian Countries- Bahrain, Oman extending to Lebanon and in Southeast Asia – Vietnam
    rubber paver mould manufacturers

we are pioneered in paver manufacturing by gaining the status of the most trusted name in the paver producing industry. Our range of products include

Since we know a bit about the JR company, we can jump into the paver production process.

Paver Production Process

Paver production starts by segregating the pre-requisites and this process requires below resources.

  • 2 Vibrating table
  • Concrete Miller
  • Color Mixer
  • Baby chips
  • Crusher dust sand
  • Cement
  • Chemical
  • Colour Oxides
  • Power around 15 HP
  • Paver Moulds
  • Plywood Sheets

JR Rubber moulds is even capable of providing automatic paver plants which don’t need a manual intervention for paver production. However, we will be concentrating here on different stages of paver creation for a deep insight.

  1. Paver mixer and Color Mixer making

The first phase is to create the mixer for paver using the concrete miller. The mixer is created by mixing the cement with crusher dust sand, baby chips and water. The normal ratio of this mixer is Cement – 50 KG, crusher – 100 KG, Baby chips -84 KG and water as per requirement. All these ingredients should be mixed well to form the flowing mixer with the thick consistency.

On the other hand, color mixing machine can use for mixing the color using color oxides along with chemicals. Chemicals are used for water reduction in pavers in order to provide the ultimate strength. Whereas color oxides are used for coloring the paver along with drying out the paver for long durability. Here are few details about the chemical we are using.

  SMF-Sulphonated Melamine Formaldehyde

SMF powder and Color Oxides are used in the paver production. SMF is a well-known superplasticizer used in paver production around the world. It is a high-end water reducer in order to provide the maximum durability to pavers. SMF powder widely used for all types in all types of grouts, mortars, coating and as a component of the concrete admixtures and emulsions. The usage ratio is 2-4 gram per 1 kg.

PCE- Poly Carboxylated Either

PCE is also a plasticizer that performs a quick setting of mixer and water reduction. PCE is in liquid form with a quantity distributed drums. The usage ratio is 3-5 gram per 1 kg.

color oxide in algeria

 Color Oxides

Color oxides are used for used for coloring the tiles as per request and to make tile attractive. Color oxides also attached with the chemical which works as the plasticizer. The quantity of color requires only a little amount, that is 2 gram per 100 kg. There are re different types of oxides such as

1, Red Oxide
2, Black Oxide
3, Yellow Oxide
4, White Oxide
5, Grey Oxide

 Acrylic Resin

Color oxides are mainly used for providing the necessary colors to the tiles, it will make the paving designs more attractive. There is also chemicals added in it will which make the paver harder for improving the lifespan.

  1. Paver making

As the paver mixer prepared in concrete miller and color mixer and chemicals prepared parallelly, major paver production action can perform now. The process starts with layering the paver mould by color mix and place it on first vibrator table. The forward vibrating table will lead the paver mould to next table where the mould will be filled with paver mixer created in concrete miller. Again the paver will push to the vibrating table where the paver will fill its quantity in equal proportion.  After completing the table round, paver will be placed above the plywood sheet for one day to cool and harden the paver. The next day paver will take out and spread under the sun to soak the full water.

The above-mentioned process is the standard procedure used for paver production. However, JR Rubber Moulds went a step ahead and owning 2 types of plant that reduce the manual interventions in paver productions. These paver production plants are mentioned below.

 Mini Paver Plant

Mini Paver plant is paver/tile production which has multitasking specifications. It is a high-performance paver plant with the capacity of performing a large variety of task in the field. This plant has the capability to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

paver mould making machine

 Semi Mechanised Paver Plant

Semi paver plant used for the paver and tile production. This machine can offer high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers with a capacity of 9000 to 10000 moulds/8 hour shift.

 Fully Automatic Paver Machine.

The fully automatic machine is a lifesaver for business as it reduces the need of manpower and increases the efficiency by producing 25000 wet cast paver/day. This automatic paver creation will prevent the duplication and waste of material handling which assure the right use of resources. This plant introduced for the first time in the world and JR  is the most renowned machinery manufacturer in India.

JR rubber moulds having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years of experience, JR is standing on top and high in the paver creation field. We have Mini, Semi, Fully automatic paver plant that provides an option to build the different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver production.

  • Appearance of a non-static and anti-static inner layer
  • JR Rubber moulds deliver the finest quality of products in paver production
  • There is no shape deformation
  • There is no requirement to wash the molds, still it will keep the paver shape.
  • Strength and durability similar to automobile tyres
  • JR Products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products with long lasting durability.

 

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Get To Know About Our Successful Paver Plant Completion In Niamey, Niger

 

paver mould in Niger

Niger is considered to be one of the safest countries in West Africa. Although Poverty and economic crisis are going on, Niger still managing to show a steady growth from the past. This country is a West African country where 80% of the land area lies in the Sahara desert. Niger is an Islamic predominant country with 21 million population and Niamey city is the national capital. India and Niger share a healthy friendly relation and Niger stand with India in the global disputes whenever it was necessary. Although an Indian President or Prime Minister never visited Niger, India provided economic assistance and technical assistance in various departments.

rubber paver mould

Niger being one of the steady growing African country, JR found the right time to enter the Paver business and building paver plant and paver mould in Niger. JR established Unloading and product stacking at the client site, Niamey, Niger to spread our success story to NIGER. Our client in Niamey procured Rubber moulds , Paver plant, setting chemicals and color Oxides from us and established a successful plant for. With the plant establishment, we also took the initiative to provide a proper training for client operating members on production processes, procedures and complete technical knowledge for a guaranteed smooth operation. Other than that, we are also pvc paver moulds manufacturers in niger and we have the presence in Lagos, Nigeria, Western Sahara where we completed the plant with machinery and rubber moulds and showed our strong presence in Western Africa.

As we already mentioned, The plant we build for our client in Niamey, The Niger, is an Unloading and product stacking plant. The plant is capable of manufacturing Rubber moulds, Paver plant, setting chemicals, color Oxides and paver mold in niger. Here we are explaining the details about Rubber moulds and paver plants

designer tiles in nigeria

Rubber Moulds

Rubber moulds is a molding process that builds rubber products for various uses. Here in Niamey, Niger, the plant we established produces rubber moulds for our client and these rubber mould are made from uncured rubber or elastomer. The elastomer is any material that transforms into its original form after being pressured or distorted. Rubber is an excellent replacement of elastomer since its ability to come back to original form after being pressured or distorted heavily.

Rubber moulding creates moulded rubbers after being pressed for moulding the rubber. Those moulded rubbers exposed to heat. All the rubber manufacturers use heat and pressure to form moulded rubber products.

Here are the detailed description about our different kinds of paver plants. Our Niger plant have a capacity of 400 SQM pavers/ tile in 8 hour shift.

MINI PAVER PLANT

Mini Paver is a plant with multitasking specifications used for paver/tile production. It is a high-performance paver plant with the capability of performing a large variety of task in the field. This plant has the capability of 3500-4000 moulds within a normal 8-hour shift and capacity to build various level or pavers with a production.

This machine consist of

  • 2 Vibrofoming tables which can technically be specified as approximately 3000 holes drilled on an 8MM plate with 1.5 horsepower 3 phase motor
  • 8mm thick top plate and 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the file size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet/8 hour shift for tiles with automatic movement of rubber moulds and 2000 square feet/8 hour shift for Interlock paving Blocks

PAN MIXER Used for  COLOR MIXING

  • A 150 km weighted Pan Mixer and have a balancing capacity of the 150kg batch with a total volume of 200-litre capacity.
  • Having a power of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of the dimension of 32” dia*depth 16”
  • Reduction gearbox system with a proportionate ratio of 40:1

HYDRAULIC MULLER TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • A 500 km weighted Hydraulic Muller type Grey Mixer machine.
  • This machine is particularly used for the concrete mixing process with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper has a capacity up to 400 litres which featured with 7.5 horsepower and 750 KG and have a diamond of 55” Dia, 16” depth.

automatic brick making
SEMI MECHANISED PAVER PLANT

Semi paver plant used for the production of tile and paver productions. This machine has a capacity of 9000 to 10000 moulds/8 hour shift and can offer high performance, handle multiple tasks at one time and it provides an option to produce different level of pavers pant.

This machine consist of

  • 2 Vibrofoming table which can technically be specified as approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor with 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the tile size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet/8 hour shift for tiles with automatic movement of rubber moulds and 2000 square feet/8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING consist of

  • A 150 km weighted Pan Mixer and have a balancing capacity of the 150kg batch with a total volume of 200-litre capacity.
  • Having a power of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of the dimension of 32” dia*depth 16”
  • Reduction gearbox system with a proportionate ratio of 40:1

HYDRAULIC MULLER TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • A 500 km weighted Hydraulic Muller type Grey Mixer machine.
  • This machine is particularly used for the concrete mixing process with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper has a capacity up to 400 litres.
  • Featured with 7.5 horsepower and 750 KG and have a diamond of 55” Dia, 16” depth.

FULLY AUTOMATIC MACHINE

The fully automatic machine produces 25000 wet cast paver/day and a great lifesaver for business as it reduces manpower and increases the efficiency. 1st automatic paver creation will prevent the waste of material handling which confirms the right use of resources and duplication. This plant is the most renowned machinery manufacturer in India and introduced for the first time in the world.

Below are the features of Fully Automatic Machine.

JR Rubber Moulds is a well-known plant and mould builders in all over India also in the middle east and Africa. Having an experience over 25 years in the mould industry JR proved that it is one of the best paver manufacturing company in the world and have strong hold in mould for paver in africa. By providing the quality products and a guaranteed mould lifespan of  12 to 15 years, JR tops its business race in the field of paver creation.

Here are a few features that show why JR good at paver mould production.

  • Rubber moulds deliver the finest quality products in paver production
  • There is the requirement to wash the molds, still, it will keep the shape intact
  • Strength and durability similar to automobile tires
  • Products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products.
  • There is no deformation in shape
  • Appear with a non-static and anti-static inner layer

 

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Rubber Moulds and Its Advantages

rubber paver moulding

Raw materials like rubber, plastic, glass or metal are given different shapes using a mould, this process is known as moulding. A liquid raw material turns into solid when poured into a mould container. To avoid hasty wear and tear these containers are mainly made up of steel.

What is Rubber Paver Moulding?

The rubber paver mould manufacturers make a usable rubber product from untreated rubber or elastomers. On applying pressure on elastomers, they will return to their original shape because they are natural polymers bearing all elastic properties. Not only because of its malleability but also because of its varied utilities in industrial and domestic sectors they are broadly used by rubber paver mould manufacturers in India.   

designer tile in bhrain

How to select rubber material?

Rubber compounds are of different types, each differs from one another. So for selecting the correct compound, you need to go for a selection process. For  achieving the best performance level following things should be kept in mind while selecting a rubber material:

  • Be aware with the main function of the part .i.e, whether it will transmit or absorb energy.
  • Check the material cost per part.
  • Choose according to the location i.e, inside or outside.
  • Select the place according to match its temperature requirements.
  • Do not expose it to chemicals.
  • Be aware of its physical properties and ensure its regulatory requirements.

What are the different types of rubber moulding?

Rubber moulds for paver tiles can be done in two different forms of moulding, one is injection moulding and the other is compression moulding.

tile molding

  • Injection Moulding

Under high pressure heated rubber compound or material is injected into the mould cavity, this process is known as injection rubber moulding.  The molten state material is placed inside the injection barrel. For creating rubber paver moulds in Indonesia injection moulding is the most well-versed way.

  • Injection moulding process.1) Into the injection barrel, an unseasonal rubber material in the form of a constant strip is ingested.2) In a temperature controlled barrel it is warmed by an auger screw. Once the rubber material accumulates the auger screw is pulled backward.3) By an injection press, the rubber material is inoculated into the mold cavities once the auger screw moves backward.

    4) When the mold is closed under high pressure the auger screw is pushed forward forcing the material into the mold cavities.

    5) When the material is cured in the heated mould the auger screw turns again to replace the injection barrel and the injection part is ready for next shot once the mould gets opened.

Advantages of Injection moulding

  • Rapid production
  • Modicum wastage of material
  • Scheme flexibility
  • Poor labor cost
  • Resilience in color and material

    pvc moulds for paver blocks

    Compression Moulding

Rubber paver mould manufacturers in Bangalore place rubber material in the mould and close it under hydraulic pressure. Once the mould opens, you can remove the part from it or else you can trim the excess rubber from its part. Medium hardness compounds mainly make use of compression moulding. This process reduces the flash produced in rubber moulding process.

Advantages of compression moulding

  • Cheap tooling cost
  • Ideal for small production
  • Fair for big parts
  • No more material passage through sprues, runners, gates

As each and every process of moulding has its own advantages and disadvantages, it is most important to look into all requirements of the product while choosing suitable production. JR Rubber industries serve the finest quality rubber paver moulds for cover block, interlocking, paver tiles and so on as per the satisfaction of customers. We are the extraordinary suppliers of rubber products for years with an infinite number of collections. We also offer rubber moulds in its customized forms as per the requirements of our clients. We are always outfitted with a bulk and cost-effective range of products to provide our customers with an all-time service.

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