Tag: concrete paving stones



WHAT ARE THE TYPES OF PAVERS YOU KNOW ABOUT?

 

PVC Paver moulds

Different types of moulds are required for the manufacturing of different pavers. From PVC Paver moulds to wall tile moulds, JR Rubber Industries manufactures pavers using several types of moulds and are the trailblazers of the industry. Starting with our hometown – Kerala, we now function in 28 other countries all over the world. We provide you with a variety of designer tiles that you can choose from.

We engage in the manufacturing of all types of pavers for all kinds of industries including wall tiles and interlock moulds. We also provide you with custom-made pavers for your requirements.

USE OF PAVERS

Pavers are used in many scenarios. Pavers are mostly used as external flooring. They are mostly used for outdoor pavements in many parts of homes and commercial buildings. The most common uses of pavers are in driveways, walkways and even pool decks. Pavers are constructed in different colours and textures. They can be removed and re-installed whenever and hence that is the best application of pavers.

rubber paver mould manufacturers

DIFFERENT TYPES OF PAVERS

  • Brick Pavers.

Brick pavers have been used as surfaces for driveways mostly for years now. Brick pavers can be manufactured in several shapes and can be made into a range of colours. Brick pavers are usually made of natural materials and hence can be cleaned and reused which also makes it eco-friendly. It can be manufactured in colours and textures that you want and placed accordingly. Some disadvantages of brick pavers are that they aren’t very cost efficient. They require regular maintenance and can tend to chip off. The reason to which brick pavers are not very beneficial is that they are very fragile.

  • Concrete Pavers.

Concrete pavers are usually used as a flooring technique for driveways and walkways. The advantages of concrete pavers are that it gives a very natural look and it can be customized with the colours and shapes that you want. Another benefit of pavers is that it is cost-efficient and can be installed easily. Raw materials that are of low cost are used mostly as it is cheaper than using bricks. But also keep in mind that when artificial pigments are used, it can fade away quickly. Since raw materials are used, they can also not last long.

plastic mould for paver tiles

  • Rubber Pavers.

The biggest advantage of rubber pavers is that it is eco-friendly. It is recyclable and hence it is also considered to be cost friendly and efficient. But the disadvantage is that if the pavers get wet, then too much heat is absorbed which is not good for the pavers. Wet pavers tend to expand. But it is not very prone to cracking.

  • Plastic Pavers.

As the name suggests, these pavers are made of plastic. The plastic that is used to make these pavers are either new or reused plastic. But it is most beneficial if companies make use of recyclable plastic as that would remove the plastic waste in the economy. But the process of recycling is not very easy and hence it might be very expensive. This type of paper is used by many but it is not considered to be as durable as stone pavers.

pvc paver moulds

  • Stone Pavers.

Stone pavers are slightly more different when compared to the other types of pavers. Stone pavers are different as they are not uniform like the other pavers. They are directly cut from quarries and used, unlike the others. The other pavers are moulded and manufactured. Hence the pavers tend to be identical. For stone pavers, they are not uniform and there is a variation in the size, colour, and texture.

  • Marble.

These pavers provide a sense of elegance and beauty to the flooring. They are manufactured when limestones are exposed to a certain temperature. It gives a sophisticated and natural look to the driveways or walkways of your home or commercial area. They may cause discolouration quickly and as marble is a great conductor of heat, the floor also tends to absorb more heat especially during the summer time.

Pavers come in different colours – Beige, Brown, Grey, and Red are the most popular colours used for pavers.

They also come in different shapes and textures according to your requirements. When you plan on installing pavers, use the right kind of pavers after checking out the features of all the different types of pavers.

We can help you make the right choice by providing the best materials for manufacturing. We have proved to keep up with the quality and excellence in the service field.

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RECENT TRENDS IN BRICK PAVING

RECENT TRENDS IN BRICK PAVING

moulds for tiles

Brick paving is the commonly used method of paving and it is mostly used in the construction of driveways and walkways.

They provide for a very strong interlock and hence it is not very fragile which is why it is used very often. They are made using moulds for tiles which are also used for several other purposes.

There are several moulds that are used for different tiles including wall tile moulds, floor tile moulds, rubber tile moulds and many more. Brick making involves the need for using brick moulds that are basically manufactured by industries like JR Rubber industries.

Our industry stands out in the manufacturing of pavers of different designs and textures and in providing you with custom-made pavers just the way you want it.

rubber paver mould manufacturers

ADVANTAGES OF BRICK PAVING

There are different types of paving materials available and you can choose the right one according to your requirements. But here are just a few advantages to brick paving as compared to the other paving methods

  • Eco-friendly.

The concept of eco-friendly comes out of the fact that the brick pavers are made of clay. Hence it brings out the natural concept which also means that the colours will last longer and it is more cost efficient.

  • Installation time.

It does not take much time to install brick pavers and hence that saves a lot of time especially if you’re busy with construction. Brick pavers can be constructed in any weather and at any time and it can be quickly installed so it not only saves time, but it also works around a budget.

pvc paver moulds

  • Retains colour.

Another benefit of using brick paving is that no artificial colours are used. Only the natural colour of clay is used for paving and hence the bricks retain this colour and they don’t lose the colour. It does not fade out and the rich and natural colours remain.

  • Durability.

Another advantage of the brick pavers is the fact that it is durable. They have high resistance and even if huge vehicles are to run over it, it is not fragile and it does not crack very fast. It has the ability to withstand the weight of huge vehicles and it hence known to be the strongest material.

DIFFERENT TRENDS USED IN BRICK PAVING

Recently, people have been discovering the feasibility relating to cost and durability when it comes to brick paving. With the use of innovation, they have changed the dull and boring concept of bricks into an elegant one. There is now a shift in the way people perceive brick walls and driveways. It’s considered to be both antique and beautiful.

  • Grey and Black bricks.

    You might have witnessed this combination on brick walls or in the driveways of homes. It provides a sense of elegance and antique to your home. The concept of antique has recently come out and now you find them in many homes. The grey and black combination is used to dramatize or bring a moody shade to your home.

  • Build seats and tables in your garden.

You can use bricks to build seats and tables in your homes. This helps you use natural means to create a personalized setup in your garden. You can use old bricks that are lying around to build seating and tables and even fire pits in your garden. It would make it look beautiful and you can also invite your friends to your garden to sit and have a cup of tea.

  • Different colours and shapes.

Another recent trend revolves around the fact that bricks can be in any colour and shape. So by placing bricks of contrasting colours and quirky shapes beside each other, it brings in a sense of casualness to your home which some people tend to like. This is a new and upcoming trend in homes.

plastic mould for paver tiles

  • Feature Walls.

The art of using feature walls is a very antique concept. Just a single wall filled with bricks of the same size and the same brick colour is an absolute favourite when it comes to brick wall trends. In the world of interior design, this is a concept that is frequently used.

  • Patchwork effects.

This is when each patch of the building shows a particular colour and shape and different patches have particular shapes and colours. it is literally a patchwork idea as it’s very messy work that is done which ultimately tends to look classy. You find many examples of these in many homes.

Now that we’ve given you various suggestions on how to go about brick pavers, we can help you to use your ideas and creativity to come about a perfect idea for your perfect home.

Our consultants can keep you aware of all the advantages and disadvantages of different materials and come up with the right solution for what material you need.

If any inquiry Whats App us.

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Exotic Paver Block Designs For Your Homes

Choosing the right pavement design for your outdoor living space can be tricky and plays a significant role to improve the curb appeal of your house. We fail to realize that the driveway leading to our home is as important as our interiors and it often ends up taking a backseat. Right paver block designs can definitely play an important role in enhancing the beauty of the house.

Whether you are looking for a drive away space, for backyard, pool area, there is a large variety of paving materials, pavement designs and colours to choose from. Read more to know how you can enhance the look and add character to your homes by choosing the right pavement designs.

There is definitely no standard rule for choosing the right paver designs for your home as it all boils down to your personal preferences.

But most of us, who are building our homes for the first time may be completely clueless on where to start, what are the available options and designs. Above all, how to communicate what you are looking for to your designer.

First of all, let’s talk about some of the tips on how to come to an informed decision considering all the available choices.

rubber paver mould manufacturers

Look around to gather some ideas and inspiration

We don’t realize what we want until we see it. Hence, start collecting more ideas by taking a walk or drive around the neighbourhoods, go through the home decor magazines, look for online pictures and watch YouTube videos. Save the images and you can show them to the designer for better understanding.

Consider the look you want to achieve

After collecting the ideas, ask yourself, what do you like the most? how do you want your pavements to look and feel like? Do you want a rustic look? Muted hues? Or the area to be more vibrant and colourful? Or an elegant textured and well arranged monochrome stones? Or a combination of dark and light colours?

Know what matches your home

It is not necessary that the pavers should match the home colour exactly, but it would be better to go with similar shades.

It is also a good idea to consider your roof colour, that way it helps tie together your home’s overall look.

pvc paver moulds

The colour, texture and the pattern

Colour

Pavers comes in varieties of colours. Some of the widely popular colours in pavers are red, grey, charcoal, buff, black, brick red, white, yellow, green etc. You can go with monochrome, a mixture of different colours, mix and match with random colours. You can also consider contrasting your pavers with the fence, house bricks etc.

Texture

The main goal while choosing a particular texture is to have that finish, which complements the other materials used in the landscape. It could range from the aesthetics of your hardscape like smooth to drum rolled to give an aged look or an old world feel. Some pavers give the look of a natural cut stone. Some of the newly developed pavers have several joints, making it appear like multiple smaller pieces.

Pattern

Typically, there’s a particular look and feel that you want to achieve in an area, that can be successfully achieved by the laying pattern of the pavement surface.

Paver patterns are highly similar to the brick patterns and other coloured concrete products. Pavers can be laid in varying patterns like circular, neatly stacked, fan shaped, running bond, or that resembling basket weave etc.

Some of the perfect paver block designs in India to consider for your home,

  • Concrete paver blocks

One of the common option as it provides a hard surface which is aesthetically pleasing, comfortable to walk on, and are extremely durable.

These blocks lock into each other like the pieces of the jigsaw puzzle which makes them easy to install without a mortar. It is very easy to remove these blocks and reinstall in case of underground cable or pipe works.

  • Brick pavers

Brick pavers are the most environment-friendly option, unlike stone which involves large scale quarrying and freightage. They allow rainwater to permeate into the ground. However, brick can be fragile and prone to breakage.

plastic mould for paver tiles

  • Natural stones

Natural stones are more expensive than bricks and concretes. Some of the most commonly used stone materials in India are,

    • Cobblestone
      Terrazzo
      Natural sandstone
      Flagstone
        Kota stones
  • Tiles with grass infills

  • If you are a nature person then you should definitely go with this option. Blending concrete stones and other materials with soft grass is definitely a visual treat to the eyes and guaranteed to bring a sense of relaxation, high aesthetic value and also helps to recharge groundwater effectively.

    JR rubber Industries with a clientele in India and over 28 countries across the world is a pioneer in paver block moulds since 1993. Experts in manufacturing moulds for wet cast concrete paver/tiles. We are one of the tops in rubber mould paver block manufacturers in the country for our unwavering quality, expertise, ideas and feasibility over years of business in the industry.

    We specialise in

  • Rubber paver moulds for paver blocks
  • Polypropylene plastic moulds
  • Machinery for mini paver plant, semi mechanised paver plant, fully automatic paver plant

  • If you are having a dilemma in choosing paver designs, contact us for further assistance. We are also here to serve you.

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Construction of Concrete Paving Stones

Concrete Paving Stones

 

JR rubber moulds, being the leading paver mould producers and paver plant installation, has successfully completed the 25th year in paver mould production industry. We are a company that provided support to 30+ countries including African, GCC and South East Asian countries. We provide complete solution for exterior paver flooring with manufacturing and supply of moulds and machineries.  On this proud moment, we are trying to pass on the basic informations about what we are doing at the paver productions. Here are the details of Concrete Paving stones constructions.

What is Paving Stone?

Paving stones are kind of an floor tiles used to arrange the ground to get a clean look and comfortable usage. These pavers are created by concrete and can be customized to any design as per client requirement. From JR Rubbers perspective, we have the paving stone mould production which is durable and long lasting. We also provide paver plant installation for all kind of companies as per the client’s requirement.

rubber paver mould manufacturers

Paving Stone Production Process

Paving stone production starts by segregating the pre-requisites and this process requires below resources.

JR Rubber moulds is capable of providing automatic paver plants which provide fully automated workflow and no need of any manual intervention. However, we will be concentrating here on the paving stone production.

  1. Paver mixer and Color Mixer making

The first phase is to create the mixer for paver using the concrete miller. The mixer is created by mixing the cement with crusher dust sand, baby chips and water.

On the other hand, color mixing machine can use for mixing the color using color oxides along with chemicals. Chemicals are used for water reduction in pavers in order to provide the ultimate strength. Whereas color oxides are used for coloring the paver along with drying out the paver for long durability. Here are few details about the chemical we are using.

    • SMF-Sulphonated Melamine Formaldehyde

SMF powder and Color Oxides are used in the pavement production. SMF is a well-known superplasticizer used in paver production around the world. It is a high-end water reducer in order to provide the maximum durability to pavers. SMF powder widely used for all types in all types of grouts, mortars, coating and as a component of the concrete admixtures and emulsions. The usage ratio is 2-4 gram per 1 kg.

    • PCE- Poly Carboxylated Either

PCE is also a plasticizer that performs a quick setting of mixer and water reduction. PCE is in liquid form with a quantity distributed drums. The usage ratio is 3-5 gram per 1 kg.

color oxide in algeria

    • Colors Oxides

Color oxides are used for used for coloring the tiles as per request and to make tile attractive. Color oxides also attached with the chemical which works as the plasticizer. The quantity of color requires only a little amount, that is 2 gram per 100 kg. There are re different types of oxides such as

  1. Red Oxide
  2. Black Oxide
  3. Yellow Oxide
  4. White Oxide
  5. Grey Oxide
    • Acrylic Resin

Color oxides are mainly used for offering the necessary colors to the tiles, it will make the paving designs visually more attractive. There is also chemicals added in it will which make the paver harder for improving the lifespan.

  1. Paver making

As the paver mixer prepared in concrete miller and color mixer and chemicals prepared parallelly, major paver production action can perform now. The process starts with layering the paver mould by color mix and place it on first vibrator table. The forward vibrating table will lead the paver mould to next table where the mould will be filled with paver mixer created in concrete miller. Again the paver will push to the vibrating table where the paver will fill its quantity in equal proportion.  After completing the table round, paver will be placed above the plywood sheet for one day to cool and harden the paver. The next day paver will take out and spread under the sun to soak the full water.

The above-mentioned process is the standard procedure used for paver production. However, JR Rubber Moulds went a step ahead and owning 2 types of plant that reduce the manual interventions in paver productions. These paver production plants are mentioned below.

Mini Paver plant is paver/tile production which has multitasking specifications. It is a high-performance paver plant with the capacity of performing a large variety of task in the field. This plant has the capability to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

    • Semi Mechanised Paver Plant

Semi paver plant used for the paver and tile production. This machine can offer high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers with a capacity of 9000 to 10000 moulds/8 hour shift.

    • Fully Automatic Paver Machine.

The fully automatic paving machine is a lifesaver for business as it reduces the need of manpower and increases the efficiency by producing 25000 wet cast paver/day. This automatic paver creation will prevent the duplication and waste of material handling which assure the right use of resources. This plant introduced for the first time in the world and JR  is the most renowned machinery manufacturer in India.

paver mould making machine

JR rubber  having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years of experience, JR is standing on top and high in the paver creation field. We have Mini, Semi, Fully automatic paver plant that provides an option to build the different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver production.

  • Appearance of a non-static and anti-static inner layer
  • JR Rubber Industries deliver the finest quality of products in paver production
  • No fear of shape defamation
  • There is no requirement to wash the molds, still it will keep the paver shape.
  • Strength and durability similar to automobile tyres
  • 100% virgin raw materials are used for JR products
  • We provide innovative and creative designs for products with long lasting durability.

JR Rubber Industries is an Indian company with many global clientele.  Over the years we have build our client base in Africa, GCC and South East Asian countries and some of them are

  • African Countries – Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
  • Asian Countries- Bahrain, Oman extending to Lebanon and in Southeast Asia – Vietnam

If you are searching for the premium quality products for your pavement or searching for a good reliable paver production plant then JR Rubber Industries is the perfect companion for you. Visit the office or contact us for further information

Address:

JR Rubber Industries, Thadapparambu, Mulankunnathukavu P.O, Thrissur – 680581, Kerala, India,

Feel free to call us on +91 8589 082 225.

For more details about our products visit us at https://www.jrrubbermoulds.com

 

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JR Rubber Paver Productions Plant in Odisha

paver productions

JR Moulds established our plants all over India by extending our support from our base location Kerala to Jammu and Kashmir. Having our client base all over India, we build a paver productions plant using JR rubber moulds at Bhubaneswar, Orissa. It was our immense pleasure to contribute our expertise in Bhubaneshwar through building a paver production plant for building paver via paver moulds, PVC paver moulds and plastic paver moulds.

Odisha is one of the 29th states in India which show a steady growth over time. To all those who are confused with the name Odisha, Odisha was formerly known as Orissa. Odisha is the 9th biggest state in India by area and 11th ranked state by population. The state has a 75% literacy rate which is higher than the average Indian literacy rate. Odiya speaking state is placed beside bay of Bengal to the east and shares its rest of the territory to West Bengal and Jharkhand to the north, Chhattisgarh to the west and Andhra Pradesh to the south. Odisha is filled with natural habitats and blessed with a long coastline. Odisha is also shown an impressive growth in domestic products and add to its credit Odisha’s capital city Bhubaneswar becomes the first city to consider for smart city project in India.

pvc paver moulds

JR Rubber Moulds initially started paver production company from Thrissur city in Kerala, India. Later on it spread its business to all over India by building the paver plants all around India. Add to our credit, we have established a powerful paver production plant in Bhubaneswar, Odisha. The plant is powerful enough to create paver from paver moulds, PVC paver moulds and Plastic Moulds.

To let you know more about our paver products, here are the detailed description of the following products.

Paver Moulds

Paver moulds are the structure that gave shape to pavers during the execution of paver production plant. Shapes can be differed as per the custom choice of the customer. However, there are more to paver moulds. We use different types of moulds due to the benefits it offers. We build following types of moulds

Rubber Paver Moulds

Rubber Moulds is the most flexible paver mould which can last upto 12-15 years on hard situation. As we are not using aggressive applications in paver creation. Pavers can last upto an infinite time.

rubber paver moulds

Here are a few features of Rubber mould

  • Rubber Moulds appears as non-static and has an anti-static inner layer.
  • We assure you a lifespan of 12 years to 15 years
  • As Rubber moulds does not involve in any aggressive application, the lifespan of mould could last infinite.
  • The vibration efficiently transferred to the concrete mix that it form optimum strength for the paver.
  • Rubber moulds is the best quality products in paver production.
  • Assurance of durability and strength.
  • Unlike plastic mould there is less deformation in shape.
  • Our rubber moulds provide higher lifespan than customer expectations.
  • Washing the rubber mould is not necessary as the appearance of the paver mould does not change on a normal condition.

    Plastic Paver Mould

Our Plastic paver moulds are 100% virgin raw materials of plastic which provide the best quality paver you could get. Plastic paver moulds are normally used for the outdoor floor use and it needs a better quality of plastic to have a longer lifespan in order to reduce the maintenance fare. Its smooth inner layer transform the designs to paver blocks and tiles. Plastic moulds offer the best lifespan among the paver moulds. Here are a few benefits of plastic Paver moulds service from JR rubber moulds.

  • 100% virgin plastic raw material used for making plastic paver moulds.
  • Build the longest lifespan pavers among different varieties of moulds.
  • Plastic paver mould Offers creative and innovative designs
  • Its flexible and easy to mold compare to other plastic moulds.
  • Machines provided for tile production/paver blocks for the overseas customer along with experienced trainers.
  • Along with machines, customer-specific training are provided directly at the client location.
  • We provide the most reliable technical service and consultancy

    plastic mould for paver tiles 

    PVC Paver Moulds

PVC paver mould is lighter than other moulds and offers good quality compared to other moulds. PVC paver mould is flexible enough to change its color at any point of time in its lifespan. This paver mould can also be used to imprint your desirable text on the pavers. PVC paver plant considered to be economic paver plant in nature.

Why JR?

JR Rubber Industries started their journey in 1993 and manufacture different moulds with a client base in India and 29 other countries all around the world. We are one of the prominent names in paver production and provides a complete solution for exterior flooring of industries. We are the premier supplier of pavers and paver production plant in African region which is a feather in our success journey. Supply of paver machinery, setting chemicals and color oxides and complete technical assistance for paver production with in-plant training and onsite assistance for production.

We are the one stop for your all paver production needs. Our variety of products includes Rubber Moulds for Pavers/Tiles/Kerbs/Cover Blocks Polypropylene Plastic Moulds Pavers and other customized products, paver production line – Mini paver plant, Semi-mechanized paver plant, Fully automatic paver plant. We have our client base in 29 countries such as Africa- Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria, Bahrain, Riyadh, Oman, Jeddah regions. With an experience of all over the world for 25 years, we assure answer for all your paver related doubts.

Features of JR rubber moulds are listed below

  • We assure a lifespan to 12-15 years
  • The JR Rubbers moulds appear with a non-static and anti-static inner layer.
  • The lifespan is expected to indefinite as we do not use any aggressive applications
  • Unlike plastic mould, rubber moulds are more flexible in nature
  • We use the finest quality raw materials for paver production
  • The inner layers are made with special rubbers with the resistance of acid-alkaline.
  • Our rubber mould serves strength and durability similar to automobile tyres.
  • To ensure optimum strength for the paver the vibration of the vibrator is transferred efficiently to the concrete.
  • Rubber moulds retain its appearance, hence, no need to wash the moulds.
  • Unlike any other products, we fulfill more than the customer’s expectations. Our customer expected to last our pavers for 4-5 years. However, to their surprise, our pavers lasted for 10-12 years.
  • The outer layer of our rubber mould is flexible, strong, and resilient.
  • Our rubber mould specialty is that they possess high resistance to acid, alkali, corrosion, and effect of cement in any climate.

If you are searching for the best quality products for your pavement or searching for a good reliable paver production plant then JR Rubber Industries is the perfect answer for you. Visit our office or contact us for further information at JR Rubber Industries, Thadapparambu, Mulankunnathukavu P.O, Thrissur – 680 581, Kerala, India, or feel free to call us on +91 95622 82225. For more details about our products visit us at https://www.jrrubbermoulds.com

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Proud Launch Of Paver Plant In LEBANON.

rubber paver moulds

We, JR Rubber Industries proudly declare that we had successfully launched a paver production plant at the client site in Tripoli, Lebanon. Lebanon is one of the world’s smaller monarch state. In 1926 it became Republic and achieved Independence in 1943. Lebanon has different attributes that differentiate it from many of its Arab neighbours. It shares many of the cultural characteristics of the Arab world. Having a high rate of literacy Lebanon is one of the most populated countries in the Mediterranean area. Lebanon extend to avail as a busy mercantile and cultural centre for the Middle East.

rubber paver mould

At Lebanon, our technicians from India is there for Machinery installation and production regularisation. We provide mini paver plant, semi paver plant, and fully paver plant for our clients in Lebanon. Apart from this clients produced Rubber Moulds and Mini paver Machinery and accessories for the wet cast tile production. We have immense gratitude to all our clients who made this happen. We globally established paver plant off different capabilities. We manufacture plastic moulds, rubber paver moulds, and PVC moulds and supply machinery and accessories, colour oxides and chemicals. You will be trained with our specialised team on production.

We provide rubber moulds, PVC moulds, and plastic moulds all over Lebanon to our beloved clients with the help of mini pave plant, semi paver plant, and fully automatic paver plant. The below given paragraph will provide you with enough information about these in detail.

MINI PAVER PLANT

Paver block making machine manufacturers mainly consider mini paver plant for paver production. It consists of a concrete mixer, a pan mixer, two vibro forming tables. The purpose of pan mixer is colour mixing and a hydraulic hopper is connected with the concrete mixer. It has a three phase motor attached with it also aN 8mm plate with 3000 drill holes. With the support of these machine we, JR Rubber Industries make a large number of paving blocks in different shapes, colours, and patterns. For paver rubber moulds India the tile making machine is involved with the automatic movement of the rubber mould. The speciality of this machine is that there is a paver mixer machine for the colour mixer and a hydraulic muller type grey mixer with the hydraulic hopper. An advanced technical assistance is also provided with this machines for efficient production.

SEMI PAVER PLANT

This paver plant possesses more production capacity than mini paver plant. This machine consists of two pan mixers, a conveyor belt, a concrete mixer, four Vibro forming tables, and a distribution box. Here pan mixers are considered for colouring purpose and also the concrete mixer is designed with a hydraulic hopper. This semi paver plant vibro forming concrete tile making machine is designed in 8mm plate with 300 drill holes. It is rooted with two 1.5 HP three phase motor with all observant extras and three vibro forming tables.

The color mixer in Malaysia has the production capacity of 150kg per each batch. It uses a 3 HP electric motor for power supply and a 20ft nylon conveyor belt with all other necessary accessories. Rubber block manufacturers in Indonesia and many more countries use this technique for particular machinery features.

FULLY AUTOMATIC PAVER PLANT

Paver mould manufacturers widely use fully paver plant machine for their production. Due to its fully automatic nature, it reduces the manpower to a great extend favouring easy and enjoyable working atmosphere in the site. This automatic methodology will prevent the duplication of material handling and also helps in saving money. This will result in the production increase. The end result will be well structured fully finished product with the finest quality.

pavement in uganda

RUBBER MOULDS

Giving different shapes to plastic, rubber, metal, or glass using mould is known as moulding. The container in which the liquid raw material turns into solid when poured in it is termed as a mould. Rubber paver moulds are used to avoid quick wear and tear. Without deformation and degradation, our rubber moulds have 12-15 years of lifespan.

Creating usable rubber product from elastomers or untreated rubber is what a rubber moulding is. Rubbers have the property to retain back their original shape on applying pressure. An elastomer is a natural polymer possessing elastic properties to return back to its original state. Because of this reason, they are widely used in industries. Their malleable property makes them perfect in industries. Not only for malleability but also for many other multiple utilities they are widely used in domestic and industrial sectors.

pvc mould manufacturer

PVC MOULDS

It is one of the kind of thermosetting plastic that can be soothed by heating. It is a long-term resistant to oxidation and degradation. Pvc mould manufacturers in India consider block Pvc and others for flooring, decorative sheets, artificial leather etc. Pvc moulds are extracted from 57% chlorine and 47% carbon with an excellent property of splintering, decaying, insect infestation, fire resistant. Pvc pavers are suitable for interior as well as exterior applications.

pavement in uganda

PLASTIC MOULDS

Plastic moulds emerged in the 1800’s as a replacement for ivory billiard balls. The first plastic injection moulding machine was invented by Hyatt and his brother. They used a basic plunger to inject plastic into the mould through a heated cylinder. Polyethylene or polypropylene like powdered or liquid polymer is placed into a hollow mould to make the polymer to take its shape.

Various ranges of heat and pressure are used to create an end product depending upon the type of process used. We offer the plastics made up of virgin plastics. JR polypropylene plastic moulds maintain shape and very less prone to breakage. Plastic pavers mould machine available with us greatly reduce damage caused to plastic moulds during the demoulding process.

plastic moulds for interlocking tiles

JR Rubbers are excellent and trustworthy suppliers of plastic moulds, pvc moulds, rubber moulds. They are enriched with various machines like semi paver plant, mini paver plant, and fully automatic paver plant. They are now eminent suppliers of these products in Lebanon too. Our products have reached almost all over the world. Lebanon is the 29th country we are stepping into. We had successfully completed our projects and spread the fame our company all over Lebanon.

We are the leading solution for exterior flooring industry along with the manufacturing and supply of moulds, pavers, oxides etc with years of experience. Kerbstone, tiles, rubber Moulds for Pavers, cover blocks polypropylene plastic moulds pavers and many other customized products.

We had shown our excellence in countries like  Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria, Bahrain, Riyadh, Oman, Jeddah and now extending to Lebanon and in Southeast Asia – Vietnam. We have all the answers for your paver product needs with 25 years experience. Whatever be your business pattern or whether it be your domestic needs, we are always here to assist you in the case if needed.

Why choose JR Rubbers?

  • JR Rubber Industries are the leaders of this industry for 25 years with the motive of providing quality products.
  • You need not wash the moulds in the lifetime, its appearance always remains the same.
  • Assurance of lifespan of products for 12-15 years.
  • Our products are made with 100% virgin raw materials.
  • We provide innovative and creative designs for products.
  • We offer the most reliable products and service to our customers.

 

<>Rubber Paver Moulds

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Do’s And Don’ts Of Paver Blocks Installation

 

paver block design

Paver block installation can be a real problem if you don’t know where or when to start the construction of your pavement. There are things that you must do to make your paver blocks strong like interlocking paver mould, which can provide you with a strong foundation and stability for your paver block design.

Then there are things that one must not do, the  “Don’ts” not to follow while installing a paver block, for example, one cannot use lightweight paver blocks for their parking tiles, as due to the constant heavy weight vehicles the lightweight pavers may break. One must use paver forms which are heavy and have good quality.

If one follows the Do’s and Don’ts pavement installation, one can make sure to have a strong and durable paver design, that can serve one for a long time. If you hope to have a strong paver block design make sure to follow the list below:-     

1)Don’t Cut the Corners

Mark all the pipelines, telephone lines and all other resources available under your paver block creation, make sure that you find the proper source and area for your pavement. Rather cutting the corners right where your paver block ends, take a bit more space and make sure to widen the cut.

For example, if your pavement in 10×20 do not cut the edges at 10 or 20, but add one inch more  and cut 11-21. By doing so you are provided with a better chance to have a well-finished paver block that can provide you with a better chance to have a large and ample paver pathway.
rubber paver moulds2)Requirement of the base material

You cannot assume the amount of cement, quantity of paver blocks and other materials would come in need. So don’t do the calculation of the number of paver blocks you may need, as if you buy them before you might have to make frequent visits to the shop to buy more or either you will have many paver blocks still left with you after the paver block is constructed.

A solution to this problem is buying pavers according to the work, for the start of the project have a minimum amount of paver blocks with you, when the project is half over or the minimum amount of the paver blocks get over, consult with your contractor and purchase the paver blocks needed.     

3)Use paver molds

Many people avoid using paver molds under their paver blocks as they feel it is of no use and has a very less benefit. Not using paver molds can result in a less durable paver block design a very fragile design that can dispatch or break any moment.

If you use paver molds you can easily avoid many problems in the future related to your paver blocks, in fact you can even provide yourself with a more durable and strong paver block design that can serve you for a long period of time. By using interlocking paver block molds you can also avoid problems like weed and grass growth on your paver block.

4)Take time

One can use their maximum time on the construction of the pavement, unlike any other flooring option pavement can be laid easily.

Other than all those points there are many more points to be considered while installing paver. Many are not aware of the work involved with the installation of block paving. These factors are not mentioned to scare anyone, but still, a little planning will go a long way. Unilock or interlocking paver blocks provides a brilliant technical assistance for the better installation of pavers. You can follow the do’s and don’ts mentioned below to avoid common mistakes.

paver mould india

PRE-INSTALLATION AND PLANNING

  • Do’s- Make a reasonable drawing of the area you intend to work with

A scale drawing is helpful than a computer-generated drawing. It is said so because pencil drawing will assist with the planning on the site and also it can help with the calculation of all the materials required. Find a space to incorporate a drainage plan in your plan because many think that water will percolate down through the paving stone joints but this is actually a great mistake. For the good tuning and selection of your product and design, a good plan will help with it.

  • Don’t – Guess at the area you want to cover

To make the area bigger and bigger is the most heard complaint ever. These words are not a compliment to sell more products but many people have the problem in visualizing their job and they fail to realize that once their yard is set. Rather than an effort a small amount of materials and work is the thing only needed to make your project bigger. Lay your garden hose out to represent the perimeter of the project.

  • Do – Plan the receiving of materials

Coordinating the delivery of new materials and removing the existing material is the next stage of planning. There will a number of materials you are dealing with and all of it can add with different materials that need to be kept separate. So you should keep a plan before things go as soon as they are delivered.

  • Don’t- Overestimate the amount of work you can get done

It’s better to do larger projects over a couple of weekends, one for removing existing materials and excavation and the other for paver making and base. Hiring a company is a better choice to save your time. Even though it costs, your works can be made easier and faster if it is done so.

BASE PREPARATION

  • Don’t- Cut corners

You have to decide the design and size of the job you start with the excavation. Mark all gas lines, phones lines and also over-excavate the perimeter of the area. For example, if your enclosure is set for 20✕10 feet then you should extends your base preparation past the finished size. Paver moulds are made in such a way that the base material extend past the paved edge an equal distance of the base depth.

  • Don’t- Guess at how much base material is required

Since there are no absolute rules to determine depth a few comments on the depth of the base materials is being necessary. Driveways and walkways requires different amount of quantity for laying base. Basically, to facilitate drainage clay bases need to be dug deeper.

  • Don’t-  Locale plastic under paving application

Seeds start from the top of the cracks and work their roots down in most cases. Usage of polymeric sand can prevent weeds to a great extent. Sometimes Pavement in Qatar place a granular base with geotextile base it will work as a mechanical barrier to stabilize and stop the clay from mixing with your good sub-base materials.

plastic moulds for interlocking tiles

  • Don’t-  Compact the bedding sand

Compacting the bending sand is the most common mistake. Loose sand given in between the pavers will allow them to set and also this kind of sand will allow the tamping process to even out the top surface of the pavers.

INSTALLING THE PAVERS

  • Do- Start laying the pavers on the longest straight wall

Poured in place curbs and foundation are rarely straight. There should be even a small gap seen after the completion of the project.

  • Don’t- Hammer the pavers together

Don’t lay the pavers tightly, it may raise issues in the future. Don’t measure the gap just set them beside one another. Its better to space the stones out rather than hammering them to straighten the face.

  • Do- Use edge restraint

In spite of their use, all projects need to be restrained properly to avoid creeping around the perimeter of the area. As edge restraint are flexible they can be used to tune your design.

Here, there are lots of do’s and don’ts mentioned but while installing products in its correct way can provide a long-lasting tremendous job that you can be proud with.

 

<>Paver Block Design

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Top 7 Durable Design Floor Tiles

interlocking paver molds

“Strong products remain long” this is a factor followed by many buyers out there, who buy products to seek for a long time service. No matter if they are in search for household products, or any other, durability is always said to be an important matter in the case of products.

Bricks and woods were never considered as a flooring option after the arrival of paver block tiles, these tiles offer you interlocking paver molds which helps you to have your tiles durable and fixed compared to other flooring tiles.

rubber paver moulds

In a era where people take their wall tiles and parking tiles to be strong and durable, why would you even ignore your floor tiles? Durable floor tiles may worth more, but compared to the service they provide you in the long run, I can assure you that they would be more beneficial and cost friendly for a long term.

Tile moulds will offer your tile with a great sense of durability, while the quality of the tile will provide you with a better chance to assure that your paver block design remains the same for a long period of time.

The following are some of the most durable design floor tiles in the pavement industry:-

paver block design1)Oak tiles

People who wish to have a strong durable tile with an “wood affect” on them would gradually choose the oak tiles as a flooring option. Oak trees are the most found tree, that is available in most continents like Asia, North America, Europe etc which makes these oak tiles highly available and easy to equip.

The only drawback these tiles have would be their time to time maintenance charges, as woods they may tend to scratch of catch stains faster compared to other flooring accessories, maintenance of these kind of floorings have always been a reason why people avoid buying them.

pvc moulds for paver blocks2)Coast Stone effect tiles

More people wish to have a natural look for their flooring, they want their house to look more eco-friendly and clean, the oyster tile which is one of the most durable and effective tiles that have a grey scale touch on them.

3)Cube 3D Tiles

In recent years these 3D cube tiles have emerged as on of the most sold designer tiles in the business. Providing shapes and designs are better unlike other tiles, these tiles can be used as wall and floor tiles, in fact they can be a real eye catcher.

4)Vintage wood plank

When you hear vintage you expect something old and classy. Vintage wood planks provide you with a durable design, but still it is considered to be a second option even after being more durable because of the high cost of maintenance these wooden tiles take, which makes people shift to other tile options.

paver block manufacturer

5) Elegante marble effect tiles

Said earlier, people wish a natural design to suit their house, as most of the natural designs are considered to provide a natural and better beauty for your house. Considering the type of ambience you wish a marble tile is full white, which means it would be suitable for all types of house design.

6)Hexagon Mosaic Tiles

The combination of hexagon and Mosaic provides you with an extraordinary design for your
Floor or wall tiles. Mostly found white in color, these tiles asure to provide you with the best tiling option if you are considering a unique shape of flooring option.

7)Maleen decor Tiles
Unlike other tiles that are either uniform in shape and color or either offer you alternative choice in colors. The maleen decor tiles are more like a patchwork of tiles, where each tile changes from the one’s around them. In this way you get a much unique and different design for your wall and flooring option.

These are the top 7 floor tiles those offer a great durability in terms like their design and maintenance, if you wish to know more about tiles and which type of tile can provide you with the most durable quality? Make sure to visit JR Rubbers, one of the best paver mould suppliers in india.

<>interlocking paver molds

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Why choose Paver block as a parking tile option?

Tile Moulds

Compared to wall tiles and floor tiles, people often tend to forget the importance of their parking tiles. I agree that people may not always tend to notice your parking space, but when they do, make sure you provide them with a good and pleasant image. Let me show you some facts which says why one must consider Paver block as a parking tile option.

Parking tiles in China are mostly ceramic paver block design and many other countries use paver block designs for their parking space according to the temperature, but the durability of these tiles are assured with the introduction of interlock mould in the construction industry, which has resulted in a strong and durable construction of parking tiles.

The following is the reasons why you need to use paver block as one of your parking tile options:-

1)Beauty
Apart from other flooring option, pavement can provide you with a much better and beautiful parking tile option. Out of the many house owners who used pavers for their driveway, suggest that they would use pavers as a option again in the future, while the minority consider to change. As only paver gives you the option to change the old pavers with the new one’s years later if you wish to.

rubber paver moulds

2)Choices
Not all house look the same, unless you copy your neighbour architectural plan. With different houses in the lane, you can assume that the same paver block design your neighbour has won’t suit yours, that’s why paver block come in different choices and options, to suit perfect for your house.
By choosing the right quality and design of paver blocks you will not only beautify your house, but you will also increase the value of your house.

3)Long term
You can have a choice of what quality of paver you wish to have. The aim of paver blocks are that they must serve you right and for a long period of time. In the long period of time they must be durable and strong, cranks or breaks should not occur. Neither should they be to expensive for maintaining and should be everlasting for a better result.

Brick mold

4)Moisture free   
Rain can be a real problem if you use wood or tile as a option for your driveway. Tile may get dirty and the wood will get wet, but unlike them paver offers you with a better option to be waterproof, and because of the interlocking moulds for your paver block you can have no liquid enter in your paver’s.

5)Not spall
A driveway build with paver blocks will not spall, which means it will not spoil and will remain problem free and not much maintenance would be needed. It would serve you with the best quality for a long period of time.

6)Crack free
When you hire a good contractor, they will provide you with the best foundation for your pavers which will result in a stable and strong paver design for your house. No cracks or loose pavers would be found in your design and can help you with the best scratch free material for your driveway.

plastic moulds for interlocking tiles

7)Low maintenance
Unlike wood, stone or tiles, paver’s can provide you with the least maintenance charge option for  you driveway. Pavers only need a small swipe or a clean once in a month that can provide you with a better chance to maintain your driveway easily.

8)A wide range of Prices
Worried about the price? Indeed you must be, with so many advantages and comforts , you might imagine that the price of these pavers can be high-sky, but no the price of certain paver vary from quality, quantity and material option. Which you will not have to compromise with your wants according to the budget, they are cheaper than wood, stones and tiles.

I hope this blog was useful for you and make sure to get your paver block driveway done right away.

<>Tile Moulds

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Why Rubber Paver Mould Tiles?

rubber paver mould tiles

We are familiar with rubber materials from an early age itself and know that it is a material which can be moulded into any desired shapes and remoulded. A popular and wide demand for rubber in modern age is for rubber paver moulds in india . In that case, rubber paver mould tiles are more important now. They are used in the primary areas of home, industry, hotel. School and many more places. It is broadly known as rubber paver moulding and rubber paver moulds

Rubber Flooring

brick making

Rubber flooring has created a new trend in the flooring field. Be it a full room floor covering or an entrance mat or a floor mat, doing it with rubber have many economic sides. One major fact is that mats made of rubber is weather resistant. Modern designs have taken its development from the technologies as well as the innovations. Floorings have been tested to resist just about any kind of substance. It get rid of us from a main headache while using other floor coverings. Many expensive flooring materials cannot be washed as it does in rubber flooring.

Tiles moulded with rubber

rubber block manufacturers

A thin, flat block or slab laid in rows to cover floors are called rubber paver mould tiles. Made of a rubber composition and resilient to the step, where marble floors are desirable, these rubber paver moulded tiles are used. It adds up its advantage as when used as a decorative flooring option.

These rubber mould tiles can be manufactured in any desired shapes and sizes. Since it is important to keep a standard measurement to discuss about these tiles, they have entitled the tiles with the measurements. It is furnished in mainly square, rectangle, triangle or some other special shapes and measurement taken in ‘inches’. The possibilities in pattern design and a multitude of colors, including a great variety of marbled types. One other advantage of this is, we can mould it into any shapes which are suitable for a specific structure or theme.

Properties of Rubber mould tiles

  • High level of softness.
  • Absorbing impacts.
  • It is resistant to various weather conditions and external phenomenons like fading, cigarette burns, fire crackers and damage.
  • The vulcanized surface of flooring ensures that it is virtually impossible to wear through.
  • This product is a total eco friendly product as rubber can be recycled
    pvc moulds for paver blocks
    Advantages
  • Slip Retardance and Safety:
    when other flooring options like wooden or normal tiles provide a clean and smooth surface, leaving chances of slipping off and getting scratched, rubber paver moulded tiles replaces it with the advantage of scratch proof and without slipping. This is especially helpful in the rainy season and in the area of restrooms.
  • Comfort and Noise Reduction:
     Giving more comfort for a walk and easy to stand and balance increasing the chance of liking the product more. While hard and smooth surfaces produce some noise, this is totally a muted version.
  • Maintenance:
     Matting requires less maintenance compared to most other hard surface flooring. This type of flooring is scratch resistant and can be cleaned by using any common inexpensive detergents and floor cleaners
  • Variety designs:
     A wide variety of design patterns are available. This include plain designs, checks and stripe patterns, abstract patterns and some that gives an outlook of granite, all available in different colours
  • Transit flooring:
     As the name indicates, it is the type used in various transportation uses like the one used in buses and trains.

Buying Tips

While choosing any rubber tiles, three factors to be considered are:

  • Durability
  • Shading
  • Water absorption

Check the rubber tile label for more information about the rating of the rubber

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