RECENT TRENDS IN BRICK PAVING

RECENT TRENDS IN BRICK PAVING

moulds for tiles

Brick paving is the commonly used method of paving and it is mostly used in the construction of driveways and walkways.

They provide for a very strong interlock and hence it is not very fragile which is why it is used very often. They are made using moulds for tiles which are also used for several other purposes.

There are several moulds that are used for different tiles including wall tile moulds, floor tile moulds, rubber tile moulds and many more. Brick making involves the need for using brick moulds that are basically manufactured by industries like JR Rubber industries.

Our industry stands out in the manufacturing of pavers of different designs and textures and in providing you with custom-made pavers just the way you want it.

rubber paver mould manufacturers

ADVANTAGES OF BRICK PAVING

There are different types of paving materials available and you can choose the right one according to your requirements. But here are just a few advantages to brick paving as compared to the other paving methods

  • Eco-friendly.

The concept of eco-friendly comes out of the fact that the brick pavers are made of clay. Hence it brings out the natural concept which also means that the colours will last longer and it is more cost efficient.

  • Installation time.

It does not take much time to install brick pavers and hence that saves a lot of time especially if you’re busy with construction. Brick pavers can be constructed in any weather and at any time and it can be quickly installed so it not only saves time, but it also works around a budget.

pvc paver moulds

  • Retains colour.

Another benefit of using brick paving is that no artificial colours are used. Only the natural colour of clay is used for paving and hence the bricks retain this colour and they don’t lose the colour. It does not fade out and the rich and natural colours remain.

  • Durability.

Another advantage of the brick pavers is the fact that it is durable. They have high resistance and even if huge vehicles are to run over it, it is not fragile and it does not crack very fast. It has the ability to withstand the weight of huge vehicles and it hence known to be the strongest material.

DIFFERENT TRENDS USED IN BRICK PAVING

Recently, people have been discovering the feasibility relating to cost and durability when it comes to brick paving. With the use of innovation, they have changed the dull and boring concept of bricks into an elegant one. There is now a shift in the way people perceive brick walls and driveways. It’s considered to be both antique and beautiful.

  • Grey and Black bricks.

    You might have witnessed this combination on brick walls or in the driveways of homes. It provides a sense of elegance and antique to your home. The concept of antique has recently come out and now you find them in many homes. The grey and black combination is used to dramatize or bring a moody shade to your home.

  • Build seats and tables in your garden.

You can use bricks to build seats and tables in your homes. This helps you use natural means to create a personalized setup in your garden. You can use old bricks that are lying around to build seating and tables and even fire pits in your garden. It would make it look beautiful and you can also invite your friends to your garden to sit and have a cup of tea.

  • Different colours and shapes.

Another recent trend revolves around the fact that bricks can be in any colour and shape. So by placing bricks of contrasting colours and quirky shapes beside each other, it brings in a sense of casualness to your home which some people tend to like. This is a new and upcoming trend in homes.

plastic mould for paver tiles

  • Feature Walls.

The art of using feature walls is a very antique concept. Just a single wall filled with bricks of the same size and the same brick colour is an absolute favourite when it comes to brick wall trends. In the world of interior design, this is a concept that is frequently used.

  • Patchwork effects.

This is when each patch of the building shows a particular colour and shape and different patches have particular shapes and colours. it is literally a patchwork idea as it’s very messy work that is done which ultimately tends to look classy. You find many examples of these in many homes.

Now that we’ve given you various suggestions on how to go about brick pavers, we can help you to use your ideas and creativity to come about a perfect idea for your perfect home.

Our consultants can keep you aware of all the advantages and disadvantages of different materials and come up with the right solution for what material you need.

If any inquiry Whats App us.

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Exotic Paver Block Designs For Your Homes

Choosing the right pavement design for your outdoor living space can be tricky and plays a significant role to improve the curb appeal of your house. We fail to realize that the driveway leading to our home is as important as our interiors and it often ends up taking a backseat. Right paver block designs can definitely play an important role in enhancing the beauty of the house.

Whether you are looking for a drive away space, for backyard, pool area, there is a large variety of paving materials, pavement designs and colours to choose from. Read more to know how you can enhance the look and add character to your homes by choosing the right pavement designs.

There is definitely no standard rule for choosing the right paver designs for your home as it all boils down to your personal preferences.

But most of us, who are building our homes for the first time may be completely clueless on where to start, what are the available options and designs. Above all, how to communicate what you are looking for to your designer.

First of all, let’s talk about some of the tips on how to come to an informed decision considering all the available choices.

rubber paver mould manufacturers

Look around to gather some ideas and inspiration

We don’t realize what we want until we see it. Hence, start collecting more ideas by taking a walk or drive around the neighbourhoods, go through the home decor magazines, look for online pictures and watch YouTube videos. Save the images and you can show them to the designer for better understanding.

Consider the look you want to achieve

After collecting the ideas, ask yourself, what do you like the most? how do you want your pavements to look and feel like? Do you want a rustic look? Muted hues? Or the area to be more vibrant and colourful? Or an elegant textured and well arranged monochrome stones? Or a combination of dark and light colours?

Know what matches your home

It is not necessary that the pavers should match the home colour exactly, but it would be better to go with similar shades.

It is also a good idea to consider your roof colour, that way it helps tie together your home’s overall look.

pvc paver moulds

The colour, texture and the pattern

Colour

Pavers comes in varieties of colours. Some of the widely popular colours in pavers are red, grey, charcoal, buff, black, brick red, white, yellow, green etc. You can go with monochrome, a mixture of different colours, mix and match with random colours. You can also consider contrasting your pavers with the fence, house bricks etc.

Texture

The main goal while choosing a particular texture is to have that finish, which complements the other materials used in the landscape. It could range from the aesthetics of your hardscape like smooth to drum rolled to give an aged look or an old world feel. Some pavers give the look of a natural cut stone. Some of the newly developed pavers have several joints, making it appear like multiple smaller pieces.

Pattern

Typically, there’s a particular look and feel that you want to achieve in an area, that can be successfully achieved by the laying pattern of the pavement surface.

Paver patterns are highly similar to the brick patterns and other coloured concrete products. Pavers can be laid in varying patterns like circular, neatly stacked, fan shaped, running bond, or that resembling basket weave etc.

Some of the perfect paver block designs in India to consider for your home,

  • Concrete paver blocks

One of the common option as it provides a hard surface which is aesthetically pleasing, comfortable to walk on, and are extremely durable.

These blocks lock into each other like the pieces of the jigsaw puzzle which makes them easy to install without a mortar. It is very easy to remove these blocks and reinstall in case of underground cable or pipe works.

  • Brick pavers

Brick pavers are the most environment-friendly option, unlike stone which involves large scale quarrying and freightage. They allow rainwater to permeate into the ground. However, brick can be fragile and prone to breakage.

plastic mould for paver tiles

  • Natural stones

Natural stones are more expensive than bricks and concretes. Some of the most commonly used stone materials in India are,

    1. Cobblestone
      Terrazzo
      Natural sandstone
      Flagstone
        Kota stones
  • Tiles with grass infills
  • If you are a nature person then you should definitely go with this option. Blending concrete stones and other materials with soft grass is definitely a visual treat to the eyes and guaranteed to bring a sense of relaxation, high aesthetic value and also helps to recharge groundwater effectively.

    JR rubber Industries with a clientele in India and over 28 countries across the world is a pioneer in paver block moulds since 1993. Experts in manufacturing moulds for wet cast concrete paver/tiles. We are one of the tops in rubber mould paver block manufacturers in the country for our unwavering quality, expertise, ideas and feasibility over years of business in the industry.

    We specialise in

  • Rubber paver moulds for paver blocks
  • Polypropylene plastic moulds
  • Machinery for mini paver plant, semi mechanised paver plant, fully automatic paver plant
  • If you are having a dilemma in choosing paver designs, contact us for further assistance. We are also here to serve you.

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Health-centered ways to clean your colored precast concrete paving blocks

interlocking pavers machine manufacturers in india

Has it been constant gloomy weather and rain where you live? Not good for the mood, but your outdoor plants will surely be loving it.  

Speaking of plants and all things that love moisture, can we talk about a common outdoor mold/fungus problem?

Nowadays, most of us have an outdoor patio with colored precast concrete paving stones. It doesn’t take long each year for black mold and mildew or moss and algae to start growing on it.

It is a mind-numbing job that will take hours and hours of work to restore the patio to a brand-new condition and everyone who has tried it hates doing that job.

rubber paver mould manufacturers

What we need to ask is if there’s a way to prevent the moss, mildew, and mold from growing in the first place and why is it growing on the precast concrete pavers.

Moss, mold, and mildew need food to survive, just like us, the only difference being, the source of food. Specks of dust, ultra-fine sugar aerosols from trees and bushes, tree sap, minerals, organic debris, etc., are all food sources for the unsightly things growing on your patio.

The missing ingredient needed to fuel the moss, mold, and mildew growth is, of course water. If you were somehow able to keep your patio completely dry always, you’d not have any growth. But even morning dew can sustain the green and black organisms as they’re tenacious and know how to make a little water go a long way.

paving tiles

 Dune

The good news is that there are ways you can prevent the growth of patio moss, mildew, and mold. But they’re not always advised. Let’s take a look at the possible ways to address the issue at hand.

Power Washing

Power washing it at least once a year will solve the problem but it’s only a temporary solution. Besides power washing will damage your patio in the long-run, hence, this quick solution is not advised to be used each time there’s mold growth. In addition, power washing, regardless of the fact that it is destructive to the concrete pavers, provides more moisture to the mold and therefore aids in its growth

Let’s discuss power washing in detail. There’s a raging debate going on in the home improvement community about whether or not power washing can be destructive to concrete, brick, precast pavers and wood. The unequivocal answer is yes, it’s destructive and the rate of destructive force is directly proportional to the pounds-per-square-inch (psi) power the machine delivers, the angle of the spray-wand tip and the distance of the tip from the surface being cleaned.

Still confused? Picture the Grand Canyon in your mind, it’s the perfect example to understand that water flowing over rock can do damage.

Zig zag Rubber Paver Moulds

Copper

A liquid solution of copper sprayed on the top surface of the concrete interlocking pavers, will stop the growth of the pesky green and black organisms in their tracks since it is a natural biocide. The easiest way to apply the copper is to buy copper sulfate crystals which are available online, and the blue crystals dissolve readily in warm or hot tap water. Mix 1.75 pounds of copper sulfate in each gallon of water and apply the solution when the paving block is dry as a bone.

The problem here is that copper is a potentially toxic substance to clean an area where people, pets, and vegetation are and can be harmed by getting it on their skin, eating it, or absorbing it.

Also, copper solution only addresses the symptom, but neglects the underlying issue, and, by doing so, creating further problems or worse dangers.

We need to address the possible constant sources of moisture to the pavers, apart from rainfall, that causes them to never fully dry out and to have a recurring mold problem.

paver mould making machine

What Do We Recommend?

Our unsolicited advice for you to handle the mold problem in a way that is healthy to all living creatures and plants is as follows,

The first thing to look at is your drainage system because if moisture is constantly flowing towards these pavers, the ground underneath them is most likely constantly wet. Which means, paving tiles will never fully dry out and the mold will continue to come back no matter how or what you clean them with. You can try irrigate and install drains in your yard to easily solve this problem.

The other piece of this puzzle is sunlight. Is any sunlight getting to your interlocking concrete block? Is the area covered by trees or an overhang? If foliage and tree cover is the case, you might want to consider doing some landscaping or tree removal that give that area more natural sunlight. The sun’s rays are a powerful mold retardant. Sunshine will aid in keeping the interlocking bricks dry and will prevent future mold growth. If you have a retractable overhang, consider pulling it back during the hottest times of the day when the sun is most powerful, so that it can do its job on the pavers.

pvc paver moulds

We also recommend using a laundry additive that can be used to remove mold as well. Take 1/3rd of the bottle in a one-gallon sprayer or put into a garden hose mixer and spray the entire area before allowing it to fully dry. Then, with the help of  a scrubbing brush and some elbow grease remove any visible mold. Spray again and allow to air dry. If there’s an area with a large concentration of mold or algae, use the laundry additive undiluted with your scrub brush to remove what remains and to prevent further growth.

The laundry additive can be walked on with bare feet, you do not need to wear protective gear to apply it, and it’s safe for your pets too. The mixed laundry additive should last about 2 to 3 months.

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Construction of Concrete Paving Stones

Concrete Paving Stones

 

JR rubber moulds, being the leading paver mould producers and paver plant installation, has successfully completed the 25th year in paver mould production industry. We are a company that provided support to 30+ countries including African, GCC and South East Asian countries. We provide complete solution for exterior paver flooring with manufacturing and supply of moulds and machineries.  On this proud moment, we are trying to pass on the basic informations about what we are doing at the paver productions. Here are the details of Concrete Paving stones constructions.

What is Paving Stone?

Paving stones are kind of an floor tiles used to arrange the ground to get a clean look and comfortable usage. These pavers are created by concrete and can be customized to any design as per client requirement. From JR Rubbers perspective, we have the paving stone mould production which is durable and long lasting. We also provide paver plant installation for all kind of companies as per the client’s requirement.

rubber paver mould manufacturers

Paving Stone Production Process

Paving stone production starts by segregating the pre-requisites and this process requires below resources.

JR Rubber moulds is capable of providing automatic paver plants which provide fully automated workflow and no need of any manual intervention. However, we will be concentrating here on the paving stone production.

  1. Paver mixer and Color Mixer making

The first phase is to create the mixer for paver using the concrete miller. The mixer is created by mixing the cement with crusher dust sand, baby chips and water.

On the other hand, color mixing machine can use for mixing the color using color oxides along with chemicals. Chemicals are used for water reduction in pavers in order to provide the ultimate strength. Whereas color oxides are used for coloring the paver along with drying out the paver for long durability. Here are few details about the chemical we are using.

    • SMF-Sulphonated Melamine Formaldehyde

SMF powder and Color Oxides are used in the pavement production. SMF is a well-known superplasticizer used in paver production around the world. It is a high-end water reducer in order to provide the maximum durability to pavers. SMF powder widely used for all types in all types of grouts, mortars, coating and as a component of the concrete admixtures and emulsions. The usage ratio is 2-4 gram per 1 kg.

    • PCE- Poly Carboxylated Either

PCE is also a plasticizer that performs a quick setting of mixer and water reduction. PCE is in liquid form with a quantity distributed drums. The usage ratio is 3-5 gram per 1 kg.

color oxide in algeria

    • Colors Oxides

Color oxides are used for used for coloring the tiles as per request and to make tile attractive. Color oxides also attached with the chemical which works as the plasticizer. The quantity of color requires only a little amount, that is 2 gram per 100 kg. There are re different types of oxides such as

  1. Red Oxide
  2. Black Oxide
  3. Yellow Oxide
  4. White Oxide
  5. Grey Oxide
    • Acrylic Resin

Color oxides are mainly used for offering the necessary colors to the tiles, it will make the paving designs visually more attractive. There is also chemicals added in it will which make the paver harder for improving the lifespan.

  1. Paver making

As the paver mixer prepared in concrete miller and color mixer and chemicals prepared parallelly, major paver production action can perform now. The process starts with layering the paver mould by color mix and place it on first vibrator table. The forward vibrating table will lead the paver mould to next table where the mould will be filled with paver mixer created in concrete miller. Again the paver will push to the vibrating table where the paver will fill its quantity in equal proportion.  After completing the table round, paver will be placed above the plywood sheet for one day to cool and harden the paver. The next day paver will take out and spread under the sun to soak the full water.

The above-mentioned process is the standard procedure used for paver production. However, JR Rubber Moulds went a step ahead and owning 2 types of plant that reduce the manual interventions in paver productions. These paver production plants are mentioned below.

Mini Paver plant is paver/tile production which has multitasking specifications. It is a high-performance paver plant with the capacity of performing a large variety of task in the field. This plant has the capability to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

    • Semi Mechanised Paver Plant

Semi paver plant used for the paver and tile production. This machine can offer high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers with a capacity of 9000 to 10000 moulds/8 hour shift.

    • Fully Automatic Paver Machine.

The fully automatic paving machine is a lifesaver for business as it reduces the need of manpower and increases the efficiency by producing 25000 wet cast paver/day. This automatic paver creation will prevent the duplication and waste of material handling which assure the right use of resources. This plant introduced for the first time in the world and JR  is the most renowned machinery manufacturer in India.

paver mould making machine

JR rubber  having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years of experience, JR is standing on top and high in the paver creation field. We have Mini, Semi, Fully automatic paver plant that provides an option to build the different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver production.

  • Appearance of a non-static and anti-static inner layer
  • JR Rubber Industries deliver the finest quality of products in paver production
  • No fear of shape defamation
  • There is no requirement to wash the molds, still it will keep the paver shape.
  • Strength and durability similar to automobile tyres
  • 100% virgin raw materials are used for JR products
  • We provide innovative and creative designs for products with long lasting durability.

JR Rubber Industries is an Indian company with many global clientele.  Over the years we have build our client base in Africa, GCC and South East Asian countries and some of them are

  • African Countries – Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
  • Asian Countries- Bahrain, Oman extending to Lebanon and in Southeast Asia – Vietnam

If you are searching for the premium quality products for your pavement or searching for a good reliable paver production plant then JR Rubber Industries is the perfect companion for you. Visit the office or contact us for further information

Address:

JR Rubber Industries, Thadapparambu, Mulankunnathukavu P.O, Thrissur – 680581, Kerala, India,

Feel free to call us on +91 8589 082 225.

For more details about our products visit us at https://www.jrrubbermoulds.com

 

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Do’s And Don’ts Of Paver Blocks Installation

 

paver block design

Paver block installation can be a real problem if you don’t know where or when to start the construction of your pavement. There are things that you must do to make your paver blocks strong like interlocking paver mould, which can provide you with a strong foundation and stability for your paver block design.

Then there are things that one must not do, the  “Don’ts” not to follow while installing a paver block, for example, one cannot use lightweight paver blocks for their parking tiles, as due to the constant heavy weight vehicles the lightweight pavers may break. One must use paver forms which are heavy and have good quality.

If one follows the Do’s and Don’ts pavement installation, one can make sure to have a strong and durable paver design, that can serve one for a long time. If you hope to have a strong paver block design make sure to follow the list below:-     

1)Don’t Cut the Corners

Mark all the pipelines, telephone lines and all other resources available under your paver block creation, make sure that you find the proper source and area for your pavement. Rather cutting the corners right where your paver block ends, take a bit more space and make sure to widen the cut.

For example, if your pavement in 10×20 do not cut the edges at 10 or 20, but add one inch more  and cut 11-21. By doing so you are provided with a better chance to have a well-finished paver block that can provide you with a better chance to have a large and ample paver pathway.
rubber paver moulds2)Requirement of the base material

You cannot assume the amount of cement, quantity of paver blocks and other materials would come in need. So don’t do the calculation of the number of paver blocks you may need, as if you buy them before you might have to make frequent visits to the shop to buy more or either you will have many paver blocks still left with you after the paver block is constructed.

A solution to this problem is buying pavers according to the work, for the start of the project have a minimum amount of paver blocks with you, when the project is half over or the minimum amount of the paver blocks get over, consult with your contractor and purchase the paver blocks needed.     

3)Use paver molds

Many people avoid using paver molds under their paver blocks as they feel it is of no use and has a very less benefit. Not using paver molds can result in a less durable paver block design a very fragile design that can dispatch or break any moment.

If you use paver molds you can easily avoid many problems in the future related to your paver blocks, in fact you can even provide yourself with a more durable and strong paver block design that can serve you for a long period of time. By using interlocking paver block molds you can also avoid problems like weed and grass growth on your paver block.

4)Take time

One can use their maximum time on the construction of the pavement, unlike any other flooring option pavement can be laid easily.

Other than all those points there are many more points to be considered while installing paver. Many are not aware of the work involved with the installation of block paving. These factors are not mentioned to scare anyone, but still, a little planning will go a long way. Unilock or interlocking paver blocks provides a brilliant technical assistance for the better installation of pavers. You can follow the do’s and don’ts mentioned below to avoid common mistakes.

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PRE-INSTALLATION AND PLANNING

  • Do’s- Make a reasonable drawing of the area you intend to work with

A scale drawing is helpful than a computer-generated drawing. It is said so because pencil drawing will assist with the planning on the site and also it can help with the calculation of all the materials required. Find a space to incorporate a drainage plan in your plan because many think that water will percolate down through the paving stone joints but this is actually a great mistake. For the good tuning and selection of your product and design, a good plan will help with it.

  • Don’t – Guess at the area you want to cover

To make the area bigger and bigger is the most heard complaint ever. These words are not a compliment to sell more products but many people have the problem in visualizing their job and they fail to realize that once their yard is set. Rather than an effort a small amount of materials and work is the thing only needed to make your project bigger. Lay your garden hose out to represent the perimeter of the project.

  • Do – Plan the receiving of materials

Coordinating the delivery of new materials and removing the existing material is the next stage of planning. There will a number of materials you are dealing with and all of it can add with different materials that need to be kept separate. So you should keep a plan before things go as soon as they are delivered.

  • Don’t- Overestimate the amount of work you can get done

It’s better to do larger projects over a couple of weekends, one for removing existing materials and excavation and the other for paver making and base. Hiring a company is a better choice to save your time. Even though it costs, your works can be made easier and faster if it is done so.

BASE PREPARATION

  • Don’t- Cut corners

You have to decide the design and size of the job you start with the excavation. Mark all gas lines, phones lines and also over-excavate the perimeter of the area. For example, if your enclosure is set for 20✕10 feet then you should extends your base preparation past the finished size. Paver moulds are made in such a way that the base material extend past the paved edge an equal distance of the base depth.

  • Don’t- Guess at how much base material is required

Since there are no absolute rules to determine depth a few comments on the depth of the base materials is being necessary. Driveways and walkways requires different amount of quantity for laying base. Basically, to facilitate drainage clay bases need to be dug deeper.

  • Don’t-  Locale plastic under paving application

Seeds start from the top of the cracks and work their roots down in most cases. Usage of polymeric sand can prevent weeds to a great extent. Sometimes Pavement in Qatar place a granular base with geotextile base it will work as a mechanical barrier to stabilize and stop the clay from mixing with your good sub-base materials.

plastic moulds for interlocking tiles

  • Don’t-  Compact the bedding sand

Compacting the bending sand is the most common mistake. Loose sand given in between the pavers will allow them to set and also this kind of sand will allow the tamping process to even out the top surface of the pavers.

INSTALLING THE PAVERS

  • Do- Start laying the pavers on the longest straight wall

Poured in place curbs and foundation are rarely straight. There should be even a small gap seen after the completion of the project.

  • Don’t- Hammer the pavers together

Don’t lay the pavers tightly, it may raise issues in the future. Don’t measure the gap just set them beside one another. Its better to space the stones out rather than hammering them to straighten the face.

  • Do- Use edge restraint

In spite of their use, all projects need to be restrained properly to avoid creeping around the perimeter of the area. As edge restraint are flexible they can be used to tune your design.

Here, there are lots of do’s and don’ts mentioned but while installing products in its correct way can provide a long-lasting tremendous job that you can be proud with.

 

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