Tips for Extending the Life and Getting the Most Out of Your Pavement

wet cast tiles

Longevity in home design is a precious gift, and your concrete paving blocks are the one thing you hope will perform well.

Though it’s a much stronger and ostensibly durable material than asphalt, concrete will still crack and wear out over time. Once the instant fresh laid hot paving block starts the cooling process, it starts to age and becomes vulnerable to the wear and tear of use and environmental factors. You can, however, significantly delay such effects with proper maintenance.

Driveway paving blocks, along with other paved surfaces need good maintenance and care in order to have it last as long as possible.

From the moment it cools, the pavers start to break down from exposure to oil, gas, heat and cold extremes, sun oxidation, salt corrosion, water penetration, pressure and impact damage, and other factors.

rubber paver moulds

When your concrete pavers are properly installed and maintained, it should last for decades.

Certain environmental intrusions, such as aggressive growth of tree roots or earth shifting, can cause cracks, but otherwise, your patio floor will remain intact for years and years.

Paver blocks typically survive longer than regular concrete because it has more protective coatings. They usually include a color hardener and a sealant applied to the surface, which protects it better from wear and abrasion.

These tips are designed to be a handy reference to help you with preventative maintenance on your paved surfaces, whether they are residential or commercial. Many factors contribute to the proper maintenance of a concrete patio. This guide discusses some useful tactics for preserving yours.

  • The less direct interaction your paving blocks have with the elements, the longer it will last. So you can extend the life of paver blocks by a few extra years with a canvas patio cover or pergola. You might desire this addition for looks and comfort anyways, so the protective aspect makes it more worth the investment.
  • Take the time to carefully inspect your pavement on a regular basis and watch for any major cracks, fading of painted markings, signs that point to wear and tear and the signs that repair work may be needed soon.

    plastic mould for paver tiles

  • Keep your pavement clean; ideally, you should take a pressure washer or standard garden hose with a spray attachment and wash away dirt, debris, or other foreign contaminants every week or two. You can also use liquid dish soap and a broom to scrub away spills or bird poop, then rinse with a garden hose. If the concretegets stained by grease, food spills, or something else, try to clean up the spill as soon as possible.
  • Seal coating definitely helps in slowing pavement deterioration and is useful on driveways, parking lots, and other surfaces. The sealer will also preserve the shine and color of the blocks. For maximum benefit, the standard recommendation for reapplication of sealer is once every two or three years, but if you notice the color fading or the sheen disappearing, you can have it reapplied sooner.
  • The sealant on concrete paver is designed to resist strong elements and normal wear and tear. Certain heavy-duty chemicals can corrode it and eliminate the sheen prematurely, however. Products that contain ammonium nitrates and sulfates are particularly harmful because they’ll attack the concrete directly.
  • All car and foot traffic must be kept off surfaces that have just been sealed for a minimum of 24 hours to allow ample curing time- this is critical to ensuring the paving blocks are not weakened or damaged from the start.
  • Proper attention to the tile cracks and early patching of minor issues will prevent them from growing into major headaches and will be cheaper in the long run as well and will extend the life of your pavement.

    automatic brick making

  • Tree and bush roots can compromise the integrity of your concrete if you don’t manage it properly. Roots will grow beneath the paving bricks, push it up, and cause it to crack. You can avoid a substantial cost of repairing with preventive measures. Have the roots in your yard trimmed regularly so they don’t endanger your pavers. You might also need to remove trees that develop extensive root systems to avoid future problems.
  • Fixing areas of ponding water as soon as possible reduces any chance of water seeping through and weakening the base and limits the formation of potholes and even worse the creation of sinkholes.

Whether you are looking for driveway paving or some other residential or commercial services, we, at JR Rubbers, offers an excellent range of Moulds for wet cast concrete pavers/tiles, paver machine, setting chemicals and color oxides and complete technical assistance for paver production with in-plant training and onsite assistance for production. Give us a call and we will be happy to discuss with you how we can help take care of all your paving, sealing, and finishing needs- whether big or small! We offer a range of paving options that our clients have come to love over the years. Call us today to get started and let us help you with all of your paving needs.

<>wet cast tiles



Rubber Moulds Vs Silicone Moulds – How to Choose According to Your Needs

paving moulds manufacturers

Are you in the planning stages of your paving blocks project? Do you need to decide which mould, rubber or silicone mould is more suitable for your process?

We often have customers requesting silicone moulds. While we do not produce silicone moulds, our paving moulds produce an equivalent quality of cast concrete products while keeping cost well below the cost of comparable silicone moulds.

More and more homeowners, do-it-yourselfers, builders, and landscapers are making their own manufactured stones today. You can now make stones, tiles, bricks, and pavers for a fraction of what you’ve been buying them for, thanks to companies that manufacture and market concrete molds directly to consumers and tradespeople through the Internet.

Now you can make these building products right in your garage, basement, for a shed for pennies each!

Each option has its own advantages and disadvantages. The advantage to JR Rubbers’ proprietary blend of materials is that you get a commercial grade mould designed to be used hundreds if not thousands of times.

pavers mould manufacturer india

Our moulds are very robust in design and do not require the use of a release agent while most mould manufacturers recommend using a release agent. The lack of need for release agents also provides additional cost savings from both a material standpoint as well as a reduction in labor cost.

Rubber moulds work very effectively and are the “go-to” option for casting concrete pavers. In some cases, a release agent is not required when casting concrete in these moulds, but it depends greatly on the components of the concrete mix.

Using silicone rubbers may take away the need for release agents (which have the potential to affect the model); however, the oils from silicone rubbers also have the potential to affect the model in some way.

Platinum silicone mould rubbers can be appealing because of their great release properties (tin-cured silicones should not be considered for concrete as they shrink over time and deteriorate with age), but overall, we find that the advantages of rubber mould outweigh the advantages of silicone rubber for this paving block manufacturing application.

rubber paver mould manufacturers

In addition to robustness and cost savings, our moulds provide excellent texture and general appearance as would be expected from an equivalent silicone mould. We stand behind our product 100%. You can be assured that our moulds meet or exceed the requirements of the industry.

Efflorescence, which produces salt deposits on the surface of concrete, more often occurs when silicone rubber moulds are used for casting (in comparison to rubber moulds).

This white residue is aesthetically displeasing and to remove it, you may need to use solvents or other chemicals.

In line with this, the overall color quality of the cast parts seem to differ depending on the mould material; concrete cast in rubber moulds tend to display more vivid color, where colors may appear muted when casting in silicone rubber moulds.

color oxide in algeria

Silicone rubber moulds cost about twice as much as that of rubber moulds. This is because, by weight, it would require more silicone rubber than polyurethane rubber to create the same mould since silicone is denser.

Cured polyurethane rubbers exhibit physical properties that are generally “tougher” than silicones, so they are more resilient to wear and tear when moulds are used repeatedly for years.

Here at JR Rubbers, we often recommend the use of rubber to make moulds for concrete casting (e.g., concrete tiles, panels, pavers, bricks, countertops, edging, etc.). Established in 1993, we have been manufacturing moulds for wet cast concrete pavers/tiles, providing the complete solution for exterior flooring industry with the manufacture and the supply of moulds, paver machinery, setting chemicals and color oxides and complete technical assistance for paver production with in-plant training and onsite assistance for production.

Our range of products includes rubber moulds for Pavers/Tiles/Kerbs/Cover Blocks, polypropylene plastic paver moulds, mini paver plant, semi-mechanized paver plant, fully automatic paver plant and other customized products,

<>paving moulds manufacturers



Health-centered ways to clean your colored precast concrete paving blocks

interlocking pavers machine manufacturers in india

Has it been constant gloomy weather and rain where you live? Not good for the mood, but your outdoor plants will surely be loving it.  

Speaking of plants and all things that love moisture, can we talk about a common outdoor mold/fungus problem?

Nowadays, most of us have an outdoor patio with colored precast concrete paving stones. It doesn’t take long each year for black mold and mildew or moss and algae to start growing on it.

It is a mind-numbing job that will take hours and hours of work to restore the patio to a brand-new condition and everyone who has tried it hates doing that job.

rubber paver mould manufacturers

What we need to ask is if there’s a way to prevent the moss, mildew, and mold from growing in the first place and why is it growing on the precast concrete pavers.

Moss, mold, and mildew need food to survive, just like us, the only difference being, the source of food. Specks of dust, ultra-fine sugar aerosols from trees and bushes, tree sap, minerals, organic debris, etc., are all food sources for the unsightly things growing on your patio.

The missing ingredient needed to fuel the moss, mold, and mildew growth is, of course water. If you were somehow able to keep your patio completely dry always, you’d not have any growth. But even morning dew can sustain the green and black organisms as they’re tenacious and know how to make a little water go a long way.

paving tiles

 Dune

The good news is that there are ways you can prevent the growth of patio moss, mildew, and mold. But they’re not always advised. Let’s take a look at the possible ways to address the issue at hand.

Power Washing

Power washing it at least once a year will solve the problem but it’s only a temporary solution. Besides power washing will damage your patio in the long-run, hence, this quick solution is not advised to be used each time there’s mold growth. In addition, power washing, regardless of the fact that it is destructive to the concrete pavers, provides more moisture to the mold and therefore aids in its growth

Let’s discuss power washing in detail. There’s a raging debate going on in the home improvement community about whether or not power washing can be destructive to concrete, brick, precast pavers and wood. The unequivocal answer is yes, it’s destructive and the rate of destructive force is directly proportional to the pounds-per-square-inch (psi) power the machine delivers, the angle of the spray-wand tip and the distance of the tip from the surface being cleaned.

Still confused? Picture the Grand Canyon in your mind, it’s the perfect example to understand that water flowing over rock can do damage.

Zig zag Rubber Paver Moulds

Copper

A liquid solution of copper sprayed on the top surface of the concrete interlocking pavers, will stop the growth of the pesky green and black organisms in their tracks since it is a natural biocide. The easiest way to apply the copper is to buy copper sulfate crystals which are available online, and the blue crystals dissolve readily in warm or hot tap water. Mix 1.75 pounds of copper sulfate in each gallon of water and apply the solution when the paving block is dry as a bone.

The problem here is that copper is a potentially toxic substance to clean an area where people, pets, and vegetation are and can be harmed by getting it on their skin, eating it, or absorbing it.

Also, copper solution only addresses the symptom, but neglects the underlying issue, and, by doing so, creating further problems or worse dangers.

We need to address the possible constant sources of moisture to the pavers, apart from rainfall, that causes them to never fully dry out and to have a recurring mold problem.

paver mould making machine

What Do We Recommend?

Our unsolicited advice for you to handle the mold problem in a way that is healthy to all living creatures and plants is as follows,

The first thing to look at is your drainage system because if moisture is constantly flowing towards these pavers, the ground underneath them is most likely constantly wet. Which means, paving tiles will never fully dry out and the mold will continue to come back no matter how or what you clean them with. You can try irrigate and install drains in your yard to easily solve this problem.

The other piece of this puzzle is sunlight. Is any sunlight getting to your interlocking concrete block? Is the area covered by trees or an overhang? If foliage and tree cover is the case, you might want to consider doing some landscaping or tree removal that give that area more natural sunlight. The sun’s rays are a powerful mold retardant. Sunshine will aid in keeping the interlocking bricks dry and will prevent future mold growth. If you have a retractable overhang, consider pulling it back during the hottest times of the day when the sun is most powerful, so that it can do its job on the pavers.

pvc paver moulds

We also recommend using a laundry additive that can be used to remove mold as well. Take 1/3rd of the bottle in a one-gallon sprayer or put into a garden hose mixer and spray the entire area before allowing it to fully dry. Then, with the help of  a scrubbing brush and some elbow grease remove any visible mold. Spray again and allow to air dry. If there’s an area with a large concentration of mold or algae, use the laundry additive undiluted with your scrub brush to remove what remains and to prevent further growth.

The laundry additive can be walked on with bare feet, you do not need to wear protective gear to apply it, and it’s safe for your pets too. The mixed laundry additive should last about 2 to 3 months.

<>interlocking pavers machine manufacturers in india



Advantages Of Rubber Floor Tile Moulds

floor tile molds

Floor Tile Rubber Moulds

Flooring is the most important part when it comes to buying/building homes. Everybody have their own opinions about what kind of tiles should be used and whether it is affordable and fits your budget. Once it is within your budget then comes what type of Flooring tiles should be used. Remember to choose the best  and convenient ones instead of going for more and attractive ones. Because flooring is a long term investment and its better to be cautious than to regret. Flooring tiles are incomplete without its moulds in which they are available and there are two types of moulds one is the Floor tile plastic mould and the other is Floor tile rubber moulds . Of the two types of Floor tile molds, Rubber tile moulds are preferred by people when it comes to flooring in their homes. Because they have advantages over the plastic floor tile moulds.

Advantages of Rubber Floor tiles

The most resilient type of flooring, Rubber Floor tiles have huge advantages over that of the plastic floor tiles. Here some of the advantages of the Rubber floor tiling. They are;

  • Durable

Rubber floor tiles are durable and it can withstand the toughest conditions and it can last for many years to come. This is the reason why the rubber floor moulds are preferred by people who wish to do flooring using the best floor tiles. Imagine the scenario where you have bought the most beautiful  tile and that too of the best quality for flooring and if the tiles are not durable and the effect of the same like sudden damage to your tiles can be visible,It will be the worst nightmare of your life. Ensure good quality and durable tiles for Flooring rather than

rubber paver mould manufacturers

  • Easy Maintenance

Rubber tiles are more stain resistant than the plastic tiles and they are also easy to maintain. Synthetic rubber flooring among other types of Rubber flooring  are generally stain proof. Some types of flooring rubber tiles are

polished with water soluble wax which is resistant to damage and discoloration. For example if you put plastic floor tiles there is a chance of tile getting stained. But Rubber tiles come with water soluble wax polished on them so as to make them stain resistant. It means the more the tiles are stain proof the more your flooring looks outstanding.

  • Softness

The rubber flooring tiles are the soft despite being tough against any damages caused. This type of tiles are mainly used in exercise rooms and playrooms. Because be it an exercise or playroom . Rough tiles will make your life miserable as well as your children’s. When you work out there is high chance of a fall all the time as result of loss of balance or sweat. Similarly your tiny tots will be always running around the playroom and making them sit in one place is almost impossible and if they fall the rubber tiles can give support to them by not hurting them.   

  • Water resistant

When it comes to flooring tiles being water resistant is an important factor that needs to be given more importance on. Because if the tiles are not water resistant then  with the ongoing adverse effects of weather change with one rain you tiles will get susceptible to the sudden rain or leak of water. So make sure you do the flooring of your home with water resistant Rubber floor tiles.

floor tiles

TM 4 Cyclo                       TM 155 Sandra                    TM 99 Cascade

  • Sound proof

Rubber floor tiles are highly elastic which makes our walk quiet and no noise of things falling on them, no sound of heels of the shoes while walking. Imagine the situation where your tiles are having hard surface and no matter how hard we try the sound rings our ears when the utensils fall or the heel of your shoes makes this irritating voice. At the end of the day if there is no bothering sounds that comes from the tile when you walk or when something falls makes your day lead in peace.

  • Easy Installation

The rubber floor tiles are easy to install as they have either interlocking edges or edge pins to the tile together. These tiles can be cut  with sharp knives. When it comes to the installation of the Rubber floor tiles the interlocking edges or the edge pins make it easy to install the tiles without any hurdles.

  • Recyclable

Unlike the plastic tiles that are non-recyclable, the rubber floor tiles are  recyclable and reused again. For instance your floor tiles are damaged and faded, you can recycle them and reuse as and when required. You need not waste your savings to buy a new tile, because Rubber tiles are flexible and renewable as well.

  • Energy bills saved

Another  important advantage of the Floor rubber tiles are that it saves energy bills by reducing the insulation value. A recycled rubber floor tile comes with layer of insulation between the floor and the room this helps min blocking the heat from escaping the floor.

pvc paver moulds

 Disadvantages

Everything has its advantages and disadvantages which makes them stand out among the others.  Similar to the above mentioned advantages of the Rubber tiles there are disadvantages too. They are as follows;

  • Too expensive

Premium rubber tiles are very expensive and it can empty your savings just like that. We all go for the other good qualities of the rubber tiles that  the amount of money that we have to pay for the same is at times ignored.

  • Slippage

Another major problem of the Rubber floor tiles is its smoothness can cause slippage. Since the tile has a smooth texture there is a high chance of getting slipped on them. And if is polished and waxed on top of it being smooth, the situation can be grievous.

  • Staining

As mentioned earlier Rubber flooring tiles are stain proof. Are they really? No they are not completely stain proof. Why? Because the tiles that are resistant to most staining agents still they succumb to strong and abrasive detergents. Like for example the rubber tile can stained by grease or oil. Which is why they are not  preferred for Kitchen flooring. Because the kitchen is the place where oil is used more than anywhere else in your home. So no rubber tile flooring in kitchen.

  • Odour

Generally rubbers tend to have a distinct odour. Similarly rubber tiles used for flooring purpose have a sharp smell that can cause difficulties to people and it can be unpleasant at times. As and when you put the rubber tile on your floor you can feel the peculiar smell.

plastic mould for paver tiles

  • Fire related issues

Rubbers are generally fire resistant. When it comes to synthetic fibres they are not fireproof and when they do catch fire. Toxic gases are released which are dangerous to your health.

  • Problematic Seams

The rubber floor tile may be water resistant but the seams can let water inside the tiles and this can damage the tiles. So it is suggested to not have the rubber tiles in the wet areas of your home like kitchens, bathrooms etc.

Hence these are some of the advantages and disadvantages of the Floor tile rubber molds. Best quality and long durable floor tile rubber molds will make your floor look outstanding when compared to other tiles. When the  question arises as to where you get the best quality and durable Rubber floor tiles from the answer without a doubt is JR rubber Industries. Established in 1993, JR Rubber Industries have the most outstanding contributions in the field of manufacturing molds of  concrete/paver tiles in India and around the world. Apart from the Floor Tile Rubber molds other range of products of JR rubber Industries include;

  • Rubber Moulds for Pavers/Tiles/Kerbstone/Cover Blocks
  • other customized products, paver production line – Mini paver plant , Semi mechanized paver plant, Fully automatic paver plant.

 

<>floor tile molds



Discover the growth of paver productions in India

   block paving  

Manufacturing has become one of the high growing sectors in India. Indian government had launched the ‘Make in India’ program to place India on the peak of the world economy status as a special zone of manufacturing hub and give considerable global recognition to the future Indian economy. India is expected to upsurge a large economy by the end of year 2020. India has a sound market status for growing pavers productions.

Do you remember the good old times when we used to play in the soil in front or at the backyard of our traditional house? Things always changes for a good reason to upgrade with and now all houses and industries have started applying pavers like floor tiles in their ground spaces for beauty and other considerable benefits.

Block paving has become a trend in modern construction structure. This will aids us in  providing more beautiful and clean surrounding as well as not allowing harm insects to stay or enter the home or factory premises.

rubber paver mould manufacturers

Nowadays the use of paver blocks and tile moulds are drastically increasing as it has been widely used everywhere from our houses to office buildings. It has become a vital part in today’s landscaping idea and urban building structures. Paver products have been broadly used for pavement of parking areas in large to small buildings, food courts and parks, railways stations, bus stands, compound area of shopping malls, driveways in every cities and pedestrian walk areas.

They are well liked by almost every innovative builders since they are made available in many different designs and styles as per customer preference and their needs. They are made in factories in an economical way that gives many financial benefits to the producers and buyers, hence they can be very easily customised according to the customers budget and preference. Even at the low cost of production, Indian industries are trying had to provide with their customers, the most supreme quality of products since they face a large competition from available different alternatives in the market.

The main notable benefits of this tile are they are really easy to maintain because for their design patterns and helps in replacing the existing surroundings without causing any distress to the same. Moreover they are produced in a plethora of styles, shapes and of different colors as per your prefered construction theme.

Now every builders or those who have plan to build home by their own conceives different ideas of construction. So the paver products manufacturers have to consider all these needs to satisfy their customers. Then only they can retain their existing customers and attract prospective clients. They are very easy to install and are made of most guaranteed and durable materials.

color oxide in algeria

A drastic change has been accompanied by the evolving trend or evolution of technology in every streams. Everything from small and portable mobile devices to heavy building materials has been completely changed to an unbelievable techniques. But the current generation is not careless as the past generation in opting from the different alternatives.

They are highly concerned about the environmental issues and the concerning hindrances associated with the production of every materials. And at the same time they are aware about the new innovations in technology and they want everything to be get done in the more faster and efficient way to make their tasks simpler and effective. They also have a varied and unique choice over others and never unhold the significance kept with the importance of quality in production.

Paver production and the demanding trends of 2018

The changing needs people exhibiting in every areas have also done with paver demands. They are seeking for every single details and need perfect and unique of everything. Even paving blocks have been in the market for a long time, we have been witnessing a huge change in the landscape revamping trends. People are preferring more natural shades that represents earthy colours over bright colours (Bright red, yellow and white).

Pavers that easily combine in with natural tones are generally gaining popularity in the market. Due to its foregone attractiveness over a long time, flashy coloured pavers are rarely preferred by the builders. 2019 is going to see a plethora of random designs of varied appealing nature.

paver mould making machine

At JR industries, we have paver moulds of rubber, plastic paver moulds and pvc paver moulds. We consider these materials for the effective paver production because of their properties such as durability and quality in output. And the productions are made in an environment friendly manner. The plastic we use in paver moulds are recycled plastic wastes. This will somehow helpful in reducing wastes. A production which considers every single details in exhibiting the efficiency is our ultimate focus.

Why JR Rubber Industries?

JR Rubber Industries having an excellence of 25 years and exhibited to be one of the best paver producing company in the world. With a long years of experience, JR is being on the top and stands high in the paver production industry.

We have different variants of paver plant starting from Mini automatic plant, Semi automatic plant and  Fully automatic paver plant that provides most preferable chance to build the different level of moulds with supreme quality and high durability. All the moulds we produced are with high quality and have a promised lifespan of 12 to 15 years. Here are some important benefits why you can opt JR Rubber Industries for paver production with a plethora of paver block designs India.

1. Presentation of a non-static and anti-static inner layer for their products
2. JR Rubber Industries serves the supreme quality of products in paver production ever before
3. No alarm of shape defamation, due care is given in designing and production
4. There is no need to wash the molds, still it will maintain the paver shape.
5. Strong and durable like automobile tyres making it most acceptable by everyone
6. Hundred percent virgin raw elements are used for every JR products

We avail you with innovative and creative styles for products with long lasting durability. We are specialized in a variety of paver products. What makes us acceptable over other industries is our commitment and teamwork that helps us in providing with the best of everything at the most reasonable rate than ever before.

JR Rubber Industries is originated in India with a plethora of global clientele.  Over the 25 years of services, we have build our client base in Africa, Gulf Cooperation Council member states and South East Asian countries and some of them are :

African nations consisting of Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
Asian nations including Bahrain, Oman and now enlarging to Lebanon and in Southeast Asia -Vietnm
If you are in search for the premium quality products for your pavement or in search for a good reliable paver production plant then JR Rubber Industries will be the best companion for you. Visit our office or ring us for further information.

Reach us at :
JR Rubber Industries, Thadapparambu, Mulankunnathukavu P.O, Thrissur – 680581, Kerala, India,
Feel free to contact us on +91 95622 82225.
For further information about our products visit us at                                                  https://www.jrrubbermoulds.com

 

                                                                                  

 

 

<>Block Paving



Construction of Concrete Paving Stones

Concrete Paving Stones

 

JR rubber moulds, being the leading paver mould producers and paver plant installation, has successfully completed the 25th year in paver mould production industry. We are a company that provided support to 30+ countries including African, GCC and South East Asian countries. We provide complete solution for exterior paver flooring with manufacturing and supply of moulds and machineries.  On this proud moment, we are trying to pass on the basic informations about what we are doing at the paver productions. Here are the details of Concrete Paving stones constructions.

What is Paving Stone?

Paving stones are kind of an floor tiles used to arrange the ground to get a clean look and comfortable usage. These pavers are created by concrete and can be customized to any design as per client requirement. From JR Rubbers perspective, we have the paving stone mould production which is durable and long lasting. We also provide paver plant installation for all kind of companies as per the client’s requirement.

rubber paver mould manufacturers

Paving Stone Production Process

Paving stone production starts by segregating the pre-requisites and this process requires below resources.

JR Rubber moulds is capable of providing automatic paver plants which provide fully automated workflow and no need of any manual intervention. However, we will be concentrating here on the paving stone production.

  1. Paver mixer and Color Mixer making

The first phase is to create the mixer for paver using the concrete miller. The mixer is created by mixing the cement with crusher dust sand, baby chips and water.

On the other hand, color mixing machine can use for mixing the color using color oxides along with chemicals. Chemicals are used for water reduction in pavers in order to provide the ultimate strength. Whereas color oxides are used for coloring the paver along with drying out the paver for long durability. Here are few details about the chemical we are using.

    • SMF-Sulphonated Melamine Formaldehyde

SMF powder and Color Oxides are used in the pavement production. SMF is a well-known superplasticizer used in paver production around the world. It is a high-end water reducer in order to provide the maximum durability to pavers. SMF powder widely used for all types in all types of grouts, mortars, coating and as a component of the concrete admixtures and emulsions. The usage ratio is 2-4 gram per 1 kg.

    • PCE- Poly Carboxylated Either

PCE is also a plasticizer that performs a quick setting of mixer and water reduction. PCE is in liquid form with a quantity distributed drums. The usage ratio is 3-5 gram per 1 kg.

color oxide in algeria

    • Colors Oxides

Color oxides are used for used for coloring the tiles as per request and to make tile attractive. Color oxides also attached with the chemical which works as the plasticizer. The quantity of color requires only a little amount, that is 2 gram per 100 kg. There are re different types of oxides such as

  1. Red Oxide
  2. Black Oxide
  3. Yellow Oxide
  4. White Oxide
  5. Grey Oxide
    • Acrylic Resin

Color oxides are mainly used for offering the necessary colors to the tiles, it will make the paving designs visually more attractive. There is also chemicals added in it will which make the paver harder for improving the lifespan.

  1. Paver making

As the paver mixer prepared in concrete miller and color mixer and chemicals prepared parallelly, major paver production action can perform now. The process starts with layering the paver mould by color mix and place it on first vibrator table. The forward vibrating table will lead the paver mould to next table where the mould will be filled with paver mixer created in concrete miller. Again the paver will push to the vibrating table where the paver will fill its quantity in equal proportion.  After completing the table round, paver will be placed above the plywood sheet for one day to cool and harden the paver. The next day paver will take out and spread under the sun to soak the full water.

The above-mentioned process is the standard procedure used for paver production. However, JR Rubber Moulds went a step ahead and owning 2 types of plant that reduce the manual interventions in paver productions. These paver production plants are mentioned below.

Mini Paver plant is paver/tile production which has multitasking specifications. It is a high-performance paver plant with the capacity of performing a large variety of task in the field. This plant has the capability to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

    • Semi Mechanised Paver Plant

Semi paver plant used for the paver and tile production. This machine can offer high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers with a capacity of 9000 to 10000 moulds/8 hour shift.

    • Fully Automatic Paver Machine.

The fully automatic paving machine is a lifesaver for business as it reduces the need of manpower and increases the efficiency by producing 25000 wet cast paver/day. This automatic paver creation will prevent the duplication and waste of material handling which assure the right use of resources. This plant introduced for the first time in the world and JR  is the most renowned machinery manufacturer in India.

paver mould making machine

JR rubber  having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years of experience, JR is standing on top and high in the paver creation field. We have Mini, Semi, Fully automatic paver plant that provides an option to build the different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver production.

  • Appearance of a non-static and anti-static inner layer
  • JR Rubber Industries deliver the finest quality of products in paver production
  • No fear of shape defamation
  • There is no requirement to wash the molds, still it will keep the paver shape.
  • Strength and durability similar to automobile tyres
  • 100% virgin raw materials are used for JR products
  • We provide innovative and creative designs for products with long lasting durability.

JR Rubber Industries is an Indian company with many global clientele.  Over the years we have build our client base in Africa, GCC and South East Asian countries and some of them are

  • African Countries – Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
  • Asian Countries- Bahrain, Oman extending to Lebanon and in Southeast Asia – Vietnam

If you are searching for the premium quality products for your pavement or searching for a good reliable paver production plant then JR Rubber Industries is the perfect companion for you. Visit the office or contact us for further information

Address:

JR Rubber Industries, Thadapparambu, Mulankunnathukavu P.O, Thrissur – 680581, Kerala, India,

Feel free to call us on +91 8589 082 225.

For more details about our products visit us at https://www.jrrubbermoulds.com

 

<>Concrete Paving stones



7 Problems and its solution for Interlocking paver blocks in India

paver blocks in india

 

JR Rubber Industries are the leading producers of rubber paver blocks in india and spread their name in Africa for pavement and tile production, The company with 25 years of success is the prime choice for interlocking paver mould creation and paver plant installations along with onsite or online trainings

Along with paver productions support, we also care for the maintenance of the pavers and here are some of the tips that will help to take care of concrete pavers and its regularly reported issues.

We often see that pavers at footpath, compounds and even at home surrounding that many pavers are either broken or uneven. It often causes some disturbance to many passengers or ourselves when we walk over or near to it. However, We often neglect it because this issue might not under us to solve or we don’t know what to do. Hence, we are providing you with the solution to a few problems that usually occur during the lifespan of pavers. These solutions can be used at your paver filled compounds.

Here are the problems and solutions for the paver issues.

rubber paver mould manufacturers

  1. Uneven size and height of pavers

We often find uneven pavers at public places which is not so comfortable to walk by. However, the reason behind this problem in the base itself. The base may not be filled properly or the mixer had an uneven thickness. If the site has clay soil, then it will hold a lot of water than soil.

The existence of more water in the soil will make way to displace the original position of pavers. During the winter time when the ground freeze, the soil will expand more and push the paver up. However, when the soil comes back to normal position, The pavers may stay at the same high since they cannot move down without a good amount of force from the other side.

Solution: Unfortunately, we cannot fix it easily. Hence, we will have to redo the paver installation by clearing the stone dust under the paver.

  1. Stone Dust issue causing uneven Paver Height

It often observes that most paver production unit use stone dust for the base preparation as a setting bed. Stone dust is a screening by-product that used for having some gravel pits. However, the main problem with stone dust is that it breaks into fine dust form when its installed under the paver. This dust holds a lot of water and can form a clay soil when it freezes.

Solution: The ideal way to make composite to have even compaction is by using ¾ processed gravel that has various size particles. However, there is no way to repair the existing uneven paver other than starting over the whole process.

  1. The Paver and Fixed edges are slowing disappears

You would have noticed that many pavers don’t have the correct edge and those are on the edge of breaking since no setting bed is available under the pavers.

Solution: A filter fabric usage under the base and bringing up the sides of project excavator will prevent this issue. Unlike the uneven paver heights, this issue can be fixed by the particular area without completely starting over. Filter fabric can be fixed for each paver and new base can be added for paver reinstallment.

  1. Paver Land is Settled

The main reason for a settled paver land is lack of compaction. This phenomena is often seen on a nearby site where house or pools are constructed. The backfilled soil are mostly not contacted when they filled. It is common that the ground under the paver dug up and not filled properly.

Solution: We are do following for fixing this issue.

  • Pull up the paver
  • Add more gravel base
  • Make sure that it compacted in intervals
  • When the base is properly filled, level with bedding sand
  • Now reinstall the paver.

    plastic mould for paver tiles
  1. The edge pavers are about to fall off

The main reason for this issues is that no edge restraints are installed to keep the pattern together.

Solution: There are 2 type of edge restraints are available in the market for paver installation. The most used type in indian land is PVC edging restraints that used during paver installation. It spiked into the base of the gravel where paver is installed. For fixing this settled issue, paver need to take out, more sand and base need to be filled with proper compaction and at the end an edge restraint need to be installed in order to rectify paver settle issue.

  1. Water is puddling on the paver.

There could be 2 reason for this issue.

  • The base may not be built at a proper pitch and may have build at a slightly low spot.
  • The base was not compacted well and the land settled over the time.

Solution: The only way to fix this issue is to pull up the paver area that settled and add more base and grave to compact the land before reinstalling the pavers.

  1. Uneven pavers and tipping.

The reason for this issue is that pavers are not installed with joint sand and that resulted into a setting bed.

Solution: When pavers are completely laid, the concrete sand or polymeric sand is poured into all joints. Next to that vibratory plate compactor should run over the pavers. More sand is required to top off the joints and project is compacted 2 or 3 times.

So the next time you find an unorganized pavers in a public space, at home surrounding or at factories, you might able to know the reason behind it and can even figure out the solution to it.

pvc paver moulds

Why JR?

AS already mentioned, JR rubber Industries is a company that leading the production of paver and paver block machine in india & around the globe. We started our paver mould manufacturing units in a place called Thrissur, India. We provide the complete solution for flooring industry with the manufacture and supply of moulds, supply of paver machinery, setting chemicals and color oxides and complete technical assistance for paver production with in plant trainings and onsite support. We are your one stop destination for all your paver production needs.

  • Our products are made with 100% plastic raw materials
  • The smooth inner layer transfers all the intricate designs to the tile and paver blocks
  • We provide the best in class lifespan
  • We have setting chemicals pigment and acrylic polish for start-up units
  • innovative and creative designs
  • It is easy to de-mould, compared to other polypropylene plastic mould
  • We have machines for paver blocks and tile production for overseas customers
  • We are the most reliable technical service and consultancy

Our services

JR rubber

Paver moulds stand out in the industry with matchless lifespan, quality and performance. Our rubber moulds are widely used around many parts of the world for casting perfect

Rubber paver mould tiles. The outer layer of a mould is the identical material of automobile tyres. As the moulds do not have a strong and healthy application like tyres, the lifespan of moulds is almost boundless.

JR Polypropylene Plastic Moulds

JR polypropylene plastic moulds are created using virgin plastic material which has a longer lifespan than any other polypropylene moulds available in the industry which are made from the reusable plastic material. They always keep a shape and very less prone to breakage.

Machines

We source the perfect machinery for our customers from the best manufacturers. We provide a wide range of production line – mini paver plant, semi-mechanized paver plant, fully automatic paver plant which are suitable for all kind of production capacities. The key machinery being used for this is vibro table or otherwise known as vibrofoming tables.

 

 

 

<>paver blocks in india



Why we should use polypropylene plastic moulds over others?


Polypropylene sometimes referred to as pp mould is a thermoplastic “addition polymer” produced by blending propylene monomers. It is a synthetic resin used in a variety of applications to comprise packaging for consumer products, special devices like living hinges, plastic parts for various industries including the automotive industry and textiles. It became prominent extremely fast. Polypropylene has the ability to crystallize. Polypropylene is utilized in both household and industrial use. Its distinctive properties and capability to adapt to various fabrication techniques make it stand out as an invaluable material for a vast variety of uses. Another invaluable characteristic is polypropylene has the ability to function as both a plastic material and as fiber.

We, JR Rubber Industries, paver mould manufacturers use this safest and highly beneficial polypropylene plastic for our products. We have the complete solution for exterior flooring industry with the manufacture and supply of moulds, the supply of paver machinery, setting chemicals and colour oxides and complete technical assistance for paver production with in-plant training and onsite assistance for production. We are your one-stop destination for all your paver production needs. We have a wide range of products including Rubber Moulds for Pavers/Floor tiles/Kerbstone/Cover Blocks Polypropylene Plastic Moulds Pavers and other customized products, paver production line – Mini paver plant, Sem- mechanized paver plant, Fully automatic paver plant. We have our industry at Kerala the south Indian state. We have shipments worldwide direct from our production units in India. The use of safe and harmless elements for production makes our products more acceptable.

rubber paver mould manufacturers

Uses of polypropylene in different industries

The major end users of polypropylene are the packaging industry, electrical and equipment manufacturing, household appliances, automotive industries and construction materials. Relative to other common plastics polypropylene has a low density ranging between 0.895 and 0.92 g/cm which translates to weight savings for manufacturers and distributors of injection moulded polypropylene parts. It has extraordinary resistance at room temperature to organic solvents.  Polypropylene can be easily copolymerized (essentially combined into a composite plastic) with other polymers like polyethene. Copolymerization changes the material properties remarkably, allowing for more robust engineering applications that are possible with pure polypropylene. The ready availability and relatively less price make polypropylene a beneficial component for the mould.

Some of the most significant characteristics of polypropylene are:

1.Chemical Resistance: It is a good choice for containers of such liquids, such as cleaning agents, first-aid products since diluted bases and acids don’t react readily with polypropylene.

2.Elasticity and Toughness: Polypropylene will act with elasticity over a certain range of diversion, but it will also experience plastic distortion early on in the diversion process, so it is generally reviewed as a “tough” material. Toughness is defined as a material’s capacity to deform without breaking.

3. Fatigue Resistance: Even after a long torsion, bending and flexing polypropylene retains its shape. This property is especially beneficial for making living hinges.

4.Insulation: It is very useful for electronic components since polypropylene has a very high resistance to electricity

5.Transmissivity: Polypropylene is normally produced to be naturally opaque in colour although it can be made transparent. If a transfer of light is important and is of aesthetic value polypropylene can be used for these applications. Polycarbonate is better choices if high transmissivity is desired.

plastic mould for paver tiles

The Different Types of Polypropylene :

The main types of polypropylene available for production are homopolymers and copolymers. Among them, homopolymers are the most commonly used and general purpose moulds. The copolymers are further classified into block copolymers and random copolymers. Each type suits certain applications better than the others. Polypropylene is sometimes called the “steel” of the plastic industry because of the various ways in which it can be recast or customized to best serve a specific purpose. This is normally achieved by adopting special additives to it or by making it in a very particular way. This adaptability is an important attribute.

Properties of polypropylene

1.It has the melting temperature at 130°C

2. The typical injection mould temperature ranges between 32 – 66 °C

3. Heat Deflection Temperature (HDT) is maintained in 100 °C at 0.46 MPa

4. Have a Tensile Strength of 32 MPa

5. The flexural strength is kept at 41 MPa

6. Have specific gravity of 0.91

7. Shrink rate is 1.5 to 2.0%

The mentioned properties help in the efficient production of perfect plastic products. For the giving satisfactory result to our customers, we always opt the best of everything. And that is why we use polypropylene in our plastic products. We have different variants of plastic paver moulds including natural stone, zigzag, I shaped, hexagon and many others.

Why JR?

  • Our products are made with 100% plastic raw materials
  • The smooth inner layer transfers all the intricate designs to the tile and paver blocks
  • We provide the best in class lifespan
  • We have setting chemicals pigment and acrylic polish for start-up units
    innovative and creative designs
  • It is easy to de-mould, compared to other polypropylene plastic mould
  • We have machines for paver blocks and tile production for overseas customers
  • We are the most reliable technical service and consultancy

 

Our services

JR Rubber Moulds

JR rubber

paver moulds stand out in the industry with matchless lifespan, quality and performance. The important thing in casting the perfect pavers is the quality of products. Our rubber moulds are widely used around many parts of the world for casting perfect

rubber paver mould tiles. The outer layer of a mould is the identical material of automobile tyres. As the moulds do not have a strong and healthy application like tyres, the lifespan of moulds is almost boundless. For the glazing for pavers, moulds are made with a specialty rubber inner layer. They are resistant to alkaline and acid attacks. The particular attribute of rubber confirms that the moulds are in perfect shape even after long years of usage. The flexibility of rubber assures easy demoulding. They can be used for many years of production without distortion of shape and degradation which is very crucial when in moulds. With the JR Rubber moulds, you can create the pavers of your dreams with varying designs.

pvc paver moulds

JR Polypropylene Plastic Moulds

JR polypropylene plastic moulds are created using virgin plastic material which has a longer lifespan than any other polypropylene moulds available in the industry which are made from the reusable plastic material. They always keep a shape and very less prone to breakage. We also introduced the vibrating demoulding machine for easy demoulding which highly increase the lifespan of plastic moulds.

Machines

We source the perfect machinery for our customers from the best manufacturers. We are in association with the leading machinery manufacturers across the country. We provide a wide range of production line – mini paver plant, semi-mechanized paver plant, fully automatic paver plant which are suitable for all kind of production capacities. The key machinery being used for this is vibro table or otherwise known as vibro forming tables.

If you are in search for the prime quality products for your pavement or searching for a good and reliable paver production plant then JR Rubber Industries is the one-stop solution for all your pavement needs.

 

 

 

<>pp mould



3 Types of Paver Plants that JR Rubbers Offer

Automatic Paver Plant

Paver productions was too hard and time-consuming in its early years. Paver production workers used to do all the production process manually without any machinery help. However, as innovation progresses, machines started to replace a lot of work that man used to do. From automating some part of paver production, Engineers developed paver plants that can do the whole process of its own by one switch. Our Engineers at JR Rubbers produce 3 kinds of Paver plants for the client as per their requirement. Following are the 2 types of Paver plant that JR Rubbers build for the customer.

These paver plants are built at the client location as per the requirement from customer. Mini Paver plant is for the smaller paver producing companies who need comparatively lesser paver needs. This plant is automated in the different department, however, need several manual interventions during the paver production time.

Semi-Mechanized Paver Plant is the semi-automated plant which apt for a medium paver producing company. Semi Paver plant needs lesser manual interventions during the paver production process compared to mini paver plant. This plant can produce the much better unit of pavers as the specifications are higher than a mini plant.

rubber paver mould manufacturers

Fully Automatic Paver Plant is the most effective paver plant that produced by JR Rubbers. This paver plant does whole paver production process automatically and no manual intervention needed for continuing the workflow. Due to its extensive features, automatic paver plant produce the higher amount of paver compare to other 2 types of paver plants.

Below are the pavers that these plants are capable of building.

MINI PAVER PLANT

Mini Paver plant is a paver/tile production with  multitasking specifications. It is a high-performance paver plant with the capacity of performing large variety of tasks in the field. This plant has the capacity to build various level or pavers with a production capability of 3500-4000 moulds during the normal 8-hour shift.

Mini paver plant is basically for the small paver units. This plant needs manual intervention quite sometime during the paver production. Considering the low purchase cost, mini paver plant is famous among the upcoming paver business units.

paver mould making machine

Mini Paver Plant

This machine consist of

  • 2 VIBRO TABLE,
  • Approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the file size of 2 Ft* 2Ft with height 100mm
  • Capacity of 3000 square feet per 8 hour shift for tiles with automatic movement of rubber moulds
  • 2000 square feet per 8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of 150kg batch with a volume of 200-litre capacity.
  • Having the strength of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of 32” dia*depth 16”
  • Reduction gearbox system with a ratio of 40:1

HYDRAULIC TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • 500 km Hydraulic Muller type Grey Mixer machine.
  • Concrete mixing machine with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper with a capacity up to 400 litres
  • 7.5 HP and 750 KG and have a diamond of 55” Dia, 16” depth.

SEMI MECHANISED PAVER PLANT

Semi paver plant used for the production of paver or tile production. This machine can offer a high performance and can handle multiple tasks and it offer an option to produce different level of pavers pant with a capacity of 9000 to 10000 moulds/8 hour shift.

Semi Paver Plant is majorly required for medium sized paver units who can afford little better than mini paver plant. Semi paver plant is more powerful and efficient compared to its minor version.

automatic paving machine in kenya

                                                         Semi-Mechanised Paver Plant

This machine consist of

  • 2 VIBRO FORMING TABLE,
  • 3000 holes can drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the tile size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet per 8 hour shift for tiles with automatic movement of rubber
  • moulds and 2000 square feet per 8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING consist of

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of 150kg batch with a volume of 200-litre capacity.
  • Having a power of 3 HP electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of 32” dia*depth 16”
  • Reduction gearbox system with a ratio of 40:1

HYDRAULIC TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • 500 km Hydraulic Muller type Grey Mixer machine.
  • Concrete mixing process with a capacity of 500 kg & 700-litre volume.
  • Feeder hopper with a capacity up to 400 litres.
  • 7.5 HP and 750 KG and have a diamond of 55” Dia, 16” depth.

paver mould making machine
FULLY AUTOMATIC MACHINE

The fully automatic machine is an ultimate for business as it reduces manpower requirement and increases the efficiency by producing 25000 wet cast paver/day. Its automatic paver creation will refrain the duplication and waste of material handling which confirms the correct use of resources. This automatic paver plant introduced for the first time in the world by the most renowned manufacturer in India.

Fully automatic paver plant is the best paver producing plant JR Rubber produced as of now. This plant doesn’t require manual intervention and can produce the highest rate of pavers within a daytime. This is basically intended for the bigger paver manufacturing units.

Here are a few features of the fully automatic plant.

Vibrating Tables

JR rubbers being one of the best paver making company in the world is celebrating their silver jubilee in paver making field. Even after 25 years of experience, JR is standing on top and high in the paver manufacturing field. We have Mini, Semi, Fully automatic paver plant that offers an option to build different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 – 15 years. Here are some major points on why to choose JR for paver production.

  • The appearance of a non-static and anti-static inner layer
  • JR Rubbers deliver the finest quality of products in paver
  • There is no Paver shape deformation
  • There is no requirement to wash the molds, still, it will keep the shape.
  • Strength and durability are similar to automobile tyres
  • JR Products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products with long lasting durability.

<>Automatic Paver Plant



Complete Process Overview of Paver Productions

 

paver productions

Remember the old days when we used to play on the soil in front or at the backyard of our house? Things are changed for good and all houses and industries started applying pavers in their ground spaces. This helps to provide more beautiful and clean surrounding as well as restricting insects entering the home or factory premises.

Ever wonder how these pavers are made?

Ever give a thought of the existence of paver productions plant?

Probably your answer is NO unless you are working in the paver manufacturing company. Here we are going to brief you about JR Rubber Mould paver manufacturing process. Before we begin, let’s give you some information about our JR Rubber mould company.

JR Rubber Moulds is one of the leading paver producing company with an enormous experience of 25 successful years. By establishing the client base in 29 countries across the globe. We have started our journey by opening our first branch in Kerala, India and spread our wings and expertise in India, South Asia and African countries. We have provides supports in

  • African Countries – Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
  • Asian Countries- Bahrain, Oman extending to Lebanon and in Southeast Asia – Vietnam
    rubber paver mould manufacturers

we are pioneered in paver manufacturing by gaining the status of the most trusted name in the paver producing industry. Our range of products include

Since we know a bit about the JR company, we can jump into the paver production process.

Paver Production Process

Paver production starts by segregating the pre-requisites and this process requires below resources.

  • 2 Vibrating table
  • Concrete Miller
  • Color Mixer
  • Baby chips
  • Crusher dust sand
  • Cement
  • Chemical
  • Colour Oxides
  • Power around 15 HP
  • Paver Moulds
  • Plywood Sheets

JR Rubber moulds is even capable of providing automatic paver plants which don’t need a manual intervention for paver production. However, we will be concentrating here on different stages of paver creation for a deep insight.

  1. Paver mixer and Color Mixer making

The first phase is to create the mixer for paver using the concrete miller. The mixer is created by mixing the cement with crusher dust sand, baby chips and water. The normal ratio of this mixer is Cement – 50 KG, crusher – 100 KG, Baby chips -84 KG and water as per requirement. All these ingredients should be mixed well to form the flowing mixer with the thick consistency.

On the other hand, color mixing machine can use for mixing the color using color oxides along with chemicals. Chemicals are used for water reduction in pavers in order to provide the ultimate strength. Whereas color oxides are used for coloring the paver along with drying out the paver for long durability. Here are few details about the chemical we are using.

  SMF-Sulphonated Melamine Formaldehyde

SMF powder and Color Oxides are used in the paver production. SMF is a well-known superplasticizer used in paver production around the world. It is a high-end water reducer in order to provide the maximum durability to pavers. SMF powder widely used for all types in all types of grouts, mortars, coating and as a component of the concrete admixtures and emulsions. The usage ratio is 2-4 gram per 1 kg.

PCE- Poly Carboxylated Either

PCE is also a plasticizer that performs a quick setting of mixer and water reduction. PCE is in liquid form with a quantity distributed drums. The usage ratio is 3-5 gram per 1 kg.

color oxide in algeria

 Color Oxides

Color oxides are used for used for coloring the tiles as per request and to make tile attractive. Color oxides also attached with the chemical which works as the plasticizer. The quantity of color requires only a little amount, that is 2 gram per 100 kg. There are re different types of oxides such as

1, Red Oxide
2, Black Oxide
3, Yellow Oxide
4, White Oxide
5, Grey Oxide

 Acrylic Resin

Color oxides are mainly used for providing the necessary colors to the tiles, it will make the paving designs more attractive. There is also chemicals added in it will which make the paver harder for improving the lifespan.

  1. Paver making

As the paver mixer prepared in concrete miller and color mixer and chemicals prepared parallelly, major paver production action can perform now. The process starts with layering the paver mould by color mix and place it on first vibrator table. The forward vibrating table will lead the paver mould to next table where the mould will be filled with paver mixer created in concrete miller. Again the paver will push to the vibrating table where the paver will fill its quantity in equal proportion.  After completing the table round, paver will be placed above the plywood sheet for one day to cool and harden the paver. The next day paver will take out and spread under the sun to soak the full water.

The above-mentioned process is the standard procedure used for paver production. However, JR Rubber Moulds went a step ahead and owning 2 types of plant that reduce the manual interventions in paver productions. These paver production plants are mentioned below.

 Mini Paver Plant

Mini Paver plant is paver/tile production which has multitasking specifications. It is a high-performance paver plant with the capacity of performing a large variety of task in the field. This plant has the capability to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

paver mould making machine

 Semi Mechanised Paver Plant

Semi paver plant used for the paver and tile production. This machine can offer high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers with a capacity of 9000 to 10000 moulds/8 hour shift.

 Fully Automatic Paver Machine.

The fully automatic machine is a lifesaver for business as it reduces the need of manpower and increases the efficiency by producing 25000 wet cast paver/day. This automatic paver creation will prevent the duplication and waste of material handling which assure the right use of resources. This plant introduced for the first time in the world and JR  is the most renowned machinery manufacturer in India.

JR rubber moulds having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years of experience, JR is standing on top and high in the paver creation field. We have Mini, Semi, Fully automatic paver plant that provides an option to build the different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver production.

  • Appearance of a non-static and anti-static inner layer
  • JR Rubber moulds deliver the finest quality of products in paver production
  • There is no shape deformation
  • There is no requirement to wash the molds, still it will keep the paver shape.
  • Strength and durability similar to automobile tyres
  • JR Products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products with long lasting durability.

 

<>paver productions