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YOUR PAVEMENT OPTIONS ON THE BUILD

 

vibrating table

Are you on the run looking for a pavement job for your housing project or building projects for your company? Are you on the stand making enquiries to choose between the pavement options that goes along with your quality plans? Then we must be able to frame your choice on a quick note. Let’s help you with some guidance to keep you updated on the search!

What is your idea of pulling out a characteristic pavement job?

The ultimate objective of any pavement job is to finally provide a smooth and flawless surface regardless of the varieties and attractions it exhibits in the texture and designs. The distinctive feature of all building jobs have got to do with its stable outlook and durability. Recent developments among the paver productions that differ in endurance and quality related elements has introduced diverse processing stages that these pavements are subjected to withstand and contain themselves.

These are the characteristic features of a good pavement work:

  • Flawless blending with an existing job. The scenario must be either expansion of pavements or to establish an entirely new job at the location. In both the cases, the overall outcome must integrate immaculate finish.

  • Levelling. This has to do with the expertise required at the stage of laying the pave. An even surface would be expected with the utmost accuracy. The efficiency of the pave considerably depends on the convenience offered on opting different paving process.
    rubber paver mould manufacturers

  • Water drain levelling at the gauge point. Standing water on any surface would always put your job out for maintenance due to damage, until and unless the pre-determined measures have been taken over the job to aid water withstanding features.

  • Details are up to the mark. standing edges and points always come into attention after the completion of a pavement job. The accuracy and perfection of these areas determines the quality in details of the work.

YOUR CHOICE DETERMINES YOUR PRODUCTION STANDARDS

The choice could be categorised in terms of processing stages as follows:

  1. Wet caste pavement
  2. Dry caste pavement

Your selection of these production and processing techniques are based on the job you intend to build on. Both the approaches are favourable as per the job requirements.

If you are expecting to carry out a seamless finish to your structures or building areas, then you would prefer using wet caste pavement techniques as it is characterised as a flowing mixture on the pre-settling period.

In case you opt to converge the result of your building structures or jobs towards tenacity and non-porous finish, your choice could ascend towards Dry caste method.

paver mould making machine

DRY CASTE PAVEMENT

This production technique usually refers to the process that involves very less water content in ratio. The output pave is generally characterised by hard, rigid and extremely solid in structure. These comes into preference when expense and budget concerns are raised. They usually represent cheaper processing cost considering normal grade components used along the mixture.

This process technique comes with an advantage of settling relatively faster than other common techniques.

This is usually preferred when the job comprises works like manufacturing concrete blocks and concrete pipes and rings.

WET CASTE PAVEMENT

This could be the most popular and preferred process that includes the essential mixtures in appropriate proportions that also takes into account the imperative water content ratio.
Further stages of production includes the vibrating table treatment to pop out and eliminate the unwanted air bubbles that eventually expands within the settling concrete mix.

The final stage of the process technique is carried out by providing significant time for the settling stage after undergoing several curing courses on the go.

This is a highly adopted approach when durability and strength has been added to the requirement board. Nearly all the paver block machines are fed with proportional water content to follow the wet caste procedures.

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MADE UP YOUR MIND YET?

We’ve observed that the preference in structural designs and building projects has been towards the Wet caste process with the advancement in quality and durability concerns. However, the dry caste process is also considered for the paving block production and packaged blocks to be transported to the building sites. You can now decide to choose between the two by recognizing the benefits of the options inclining towards your job requirements and standards.

Once you’ve decided your options, you can now consult us with your requirement.

We’ve got experience in paver production units. We offer technical assistance for our clients who intend to start a new build. Our paving equipment includes the mini paver plant, semi mechanised paver plant and fully automatic machine.

 

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Essential steps for paving blocks

interlocking tiles machine

Interlocking tiles have achieved popularity among almost every commercial and domestic constructions. It can add an aesthetic attribute to the walkways. Noways, it has become a trend to make the floor more attractive with pavers.

It has many other benefits too :

    1.Can prevent stains, since it can be easily washed away
    2.Easy to replace the cracked area
    3.Cost effective
    4.Can maintain the floor neat and clean

rubber paver mould manufacturers

Do you wish to enhance your outdoor living and keep more space for you to enjoy the freshness of nice days with sunshine and breeze?

A vital part of landscaping project is opting the best building materials that will give the look and long durability you desire.

Brick masonry or concrete pavers can assist you to make any landscape to make it look best. They can customize a design as per your need to be as dramatic or as common as you desire.

By following some simple steps, paver installation project can be correctly achieved.

For every work to get completed, the first stage will be planning. Establish an idea of how large the ground you have to pave the blocks. All other things will be organized according to these criteria.

1. Choose the correct paver – Today, we are availed with a variety of pavers for industrial and domestic constructions. Choose one which suits your perspective of cost and other factors to be considered.

Material options: The new trends in paver blocks are associated with the brand, color pattern and quality assured.

2. Prepare your ground for paving – Make sure that your land is ready for paving without any hindrances like tree roots, weeds, and uneven ground. Machines and tools are available to do the same.

Positioning the path: Before laying the pavers you should have a correct paying positioning and this will also help in getting proper measurement for making an optimum purchase.

3. Start with laying the base elements – Base materials are to be used in accordance with the paver you are going to use. The ground should be even and solid to start paving.

4. Lay the paver blocks – After laying the base materials, make it perfect with a plank and begin paving. Different patterns are used in paving in accordance with the landscape. Care should be given on the boundary pavers.

5. Final tasks – Make it more attractive and completed with perfect coloring options. You can add some colors in accordance with the surroundings and one which match with the building.

plastic mould for paver tiles

Do you know that pavers will last for around 25 years withstanding the environmental changes?

So it will be a long term investment and you have to be more careful about the same.

Today, the use of paver blocks are significantly increased as it has been widely used from houses to office setups. It has become an essential thing in landscaping idea and urban constructions.

Paver blocks are generally used by construction agents or builders in the pavement of parking areas in big to small buildings including domestic and commercial, food courts, and public parks, railways stations, bus stands, the compound area of large shopping malls, driveways in cities and walk areas for pedestrians. They are mostly preferred by almost all innovative builders with outstanding and awesome landscaping ideas since they are available in different designs and styles as per the preference needs of the customers.

At JR, what we are doing?

At JR industries, we can provide you with paver moulds of rubber, plastic paver moulds and pvc paver moulds. We are making use of these materials for an effective paver production since they have the properties such as durability and long lasting quality in output. And our productions are done in an environment friendly manner that doesn’t harm the surroundings. The plastic we make use of in the production of paver moulds are recycled plastic wastes. This can be helpful in decreasing the wastes. A production that considers every deals in exhibiting the quality is our ultimate proposal.

automatic brick making

Our products and services

  • Rubber moulds
  • Plastic moulds
  • PVC moulds
  • Chemical and color oxides
  • Technical assistance
  • Mini paver plant
  • Semi mechanised paver plant
  • Fully automatic machine

We can also assist you in starting a new paver plant

Our achievements

    • We have a vast client base over the globe
    • Presence in 28 countries
    • Established 64 paver units in different countries
    • Established 1500 paver units in India

For more queries contact us @ +918589082225

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Tips for Extending the Life and Getting the Most Out of Your Pavement

wet cast tiles

Longevity in home design is a precious gift, and your concrete paving blocks are the one thing you hope will perform well.

Though it’s a much stronger and ostensibly durable material than asphalt, concrete will still crack and wear out over time. Once the instant fresh laid hot paving block starts the cooling process, it starts to age and becomes vulnerable to the wear and tear of use and environmental factors. You can, however, significantly delay such effects with proper maintenance.

Driveway paving blocks, along with other paved surfaces need good maintenance and care in order to have it last as long as possible.

From the moment it cools, the pavers start to break down from exposure to oil, gas, heat and cold extremes, sun oxidation, salt corrosion, water penetration, pressure and impact damage, and other factors.

rubber paver moulds

When your concrete pavers are properly installed and maintained, it should last for decades.

Certain environmental intrusions, such as aggressive growth of tree roots or earth shifting, can cause cracks, but otherwise, your patio floor will remain intact for years and years.

Paver blocks typically survive longer than regular concrete because it has more protective coatings. They usually include a color hardener and a sealant applied to the surface, which protects it better from wear and abrasion.

These tips are designed to be a handy reference to help you with preventative maintenance on your paved surfaces, whether they are residential or commercial. Many factors contribute to the proper maintenance of a concrete patio. This guide discusses some useful tactics for preserving yours.

  • The less direct interaction your paving blocks have with the elements, the longer it will last. So you can extend the life of paver blocks by a few extra years with a canvas patio cover or pergola. You might desire this addition for looks and comfort anyways, so the protective aspect makes it more worth the investment.
  • Take the time to carefully inspect your pavement on a regular basis and watch for any major cracks, fading of painted markings, signs that point to wear and tear and the signs that repair work may be needed soon.

    plastic mould for paver tiles

  • Keep your pavement clean; ideally, you should take a pressure washer or standard garden hose with a spray attachment and wash away dirt, debris, or other foreign contaminants every week or two. You can also use liquid dish soap and a broom to scrub away spills or bird poop, then rinse with a garden hose. If the concretegets stained by grease, food spills, or something else, try to clean up the spill as soon as possible.
  • Seal coating definitely helps in slowing pavement deterioration and is useful on driveways, parking lots, and other surfaces. The sealer will also preserve the shine and color of the blocks. For maximum benefit, the standard recommendation for reapplication of sealer is once every two or three years, but if you notice the color fading or the sheen disappearing, you can have it reapplied sooner.
  • The sealant on concrete paver is designed to resist strong elements and normal wear and tear. Certain heavy-duty chemicals can corrode it and eliminate the sheen prematurely, however. Products that contain ammonium nitrates and sulfates are particularly harmful because they’ll attack the concrete directly.
  • All car and foot traffic must be kept off surfaces that have just been sealed for a minimum of 24 hours to allow ample curing time- this is critical to ensuring the paving blocks are not weakened or damaged from the start.
  • Proper attention to the tile cracks and early patching of minor issues will prevent them from growing into major headaches and will be cheaper in the long run as well and will extend the life of your pavement.

    automatic brick making

  • Tree and bush roots can compromise the integrity of your concrete if you don’t manage it properly. Roots will grow beneath the paving bricks, push it up, and cause it to crack. You can avoid a substantial cost of repairing with preventive measures. Have the roots in your yard trimmed regularly so they don’t endanger your pavers. You might also need to remove trees that develop extensive root systems to avoid future problems.
  • Fixing areas of ponding water as soon as possible reduces any chance of water seeping through and weakening the base and limits the formation of potholes and even worse the creation of sinkholes.

Whether you are looking for driveway paving or some other residential or commercial services, we, at JR Rubbers, offers an excellent range of Moulds for wet cast concrete pavers/tiles, paver machine, setting chemicals and color oxides and complete technical assistance for paver production with in-plant training and onsite assistance for production. Give us a call and we will be happy to discuss with you how we can help take care of all your paving, sealing, and finishing needs- whether big or small! We offer a range of paving options that our clients have come to love over the years. Call us today to get started and let us help you with all of your paving needs.

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Rubber Moulds Vs Silicone Moulds – How to Choose According to Your Needs

paving moulds manufacturers

Are you in the planning stages of your paving blocks project? Do you need to decide which mould, rubber or silicone mould is more suitable for your process?

We often have customers requesting silicone moulds. While we do not produce silicone moulds, our paving moulds produce an equivalent quality of cast concrete products while keeping cost well below the cost of comparable silicone moulds.

More and more homeowners, do-it-yourselfers, builders, and landscapers are making their own manufactured stones today. You can now make stones, tiles, bricks, and pavers for a fraction of what you’ve been buying them for, thanks to companies that manufacture and market concrete molds directly to consumers and tradespeople through the Internet.

Now you can make these building products right in your garage, basement, for a shed for pennies each!

Each option has its own advantages and disadvantages. The advantage to JR Rubbers’ proprietary blend of materials is that you get a commercial grade mould designed to be used hundreds if not thousands of times.

pavers mould manufacturer india

Our moulds are very robust in design and do not require the use of a release agent while most mould manufacturers recommend using a release agent. The lack of need for release agents also provides additional cost savings from both a material standpoint as well as a reduction in labor cost.

Rubber moulds work very effectively and are the “go-to” option for casting concrete pavers. In some cases, a release agent is not required when casting concrete in these moulds, but it depends greatly on the components of the concrete mix.

Using silicone rubbers may take away the need for release agents (which have the potential to affect the model); however, the oils from silicone rubbers also have the potential to affect the model in some way.

Platinum silicone mould rubbers can be appealing because of their great release properties (tin-cured silicones should not be considered for concrete as they shrink over time and deteriorate with age), but overall, we find that the advantages of rubber mould outweigh the advantages of silicone rubber for this paving block manufacturing application.

rubber paver mould manufacturers

In addition to robustness and cost savings, our moulds provide excellent texture and general appearance as would be expected from an equivalent silicone mould. We stand behind our product 100%. You can be assured that our moulds meet or exceed the requirements of the industry.

Efflorescence, which produces salt deposits on the surface of concrete, more often occurs when silicone rubber moulds are used for casting (in comparison to rubber moulds).

This white residue is aesthetically displeasing and to remove it, you may need to use solvents or other chemicals.

In line with this, the overall color quality of the cast parts seem to differ depending on the mould material; concrete cast in rubber moulds tend to display more vivid color, where colors may appear muted when casting in silicone rubber moulds.

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Silicone rubber moulds cost about twice as much as that of rubber moulds. This is because, by weight, it would require more silicone rubber than polyurethane rubber to create the same mould since silicone is denser.

Cured polyurethane rubbers exhibit physical properties that are generally “tougher” than silicones, so they are more resilient to wear and tear when moulds are used repeatedly for years.

Here at JR Rubbers, we often recommend the use of rubber to make moulds for concrete casting (e.g., concrete tiles, panels, pavers, bricks, countertops, edging, etc.). Established in 1993, we have been manufacturing moulds for wet cast concrete pavers/tiles, providing the complete solution for exterior flooring industry with the manufacture and the supply of moulds, paver machinery, setting chemicals and color oxides and complete technical assistance for paver production with in-plant training and onsite assistance for production.

Our range of products includes rubber moulds for Pavers/Tiles/Kerbs/Cover Blocks, polypropylene plastic paver moulds, mini paver plant, semi-mechanized paver plant, fully automatic paver plant and other customized products,

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Top Beneficial Machinery For Paver Production

Vibrofoming tables

Leveraging our refined manufacturing facility, we take up the challenge to design and develop a first-rate quality range of paver block making machines. Noted for their ideal performance and efficiency, these are highly used in construction industry. We offer different ranges in sizes and specifications to meet the motley requirements of clients. JR Rubber Industries uses Semi-Mechanised Paver Plant and Mini Paver Plant for paver block production. Now, let us take a deep look into it.

automatic brick making

SEMI-MECHANISED PAVER PLANT:

As compared to Mini paver plant, semi-mechanised paver plant possess more production capacity. This machine is well integrated with two pan mixers used for colouring, conveyor belt, four vibro forming tables, concrete mixer with hydraulic hopper and a distribution box. This vibro forming concrete tile making machine is designed in 8mm plate with 3000 drill holes. It is embedded with two 1.5 HP 3 phase motor with three Vibrofoming tables and all other attentive extras.

The color mixer machine used for the color mixer in Turkey have a production capacity of 150kg per each batch and high standard 3HP electric motor for power supply. With a production capacity of 500kg per batch with a hydraulic hooper the hydraulic muller type grey mixer machine sands ahead from others. With all other concerned necessary accessories, the conveyor nylon Conveyor belt has a size of 20ft and with a 3 HP motor. Rubber paver mould concrete casting in Cambodia and many other countries are using this particular machinery features.

brick making

The Requirements For The Semi-Mechanised Paver Plant Machinery

  • Vibro Forming Table(4 NOS)
  • Pan Mixer For Color Mixing(2 NOS)
  • Conveyor Belt(1 NOS)
  • Concrete Mixer With Hydraulic Hopper(1 NOS)
  • Storage And Distribution Box(1 NOS)

Know About The Technical Specifications of Tile Production

  • 8 mm plate with approximately 3000 drill holes
  • 3 phase motor with 1.5 HP and with 2 Nos
  • Top plate thickness 8 mm
  • 3 working table and all other solicitous accessories
  • 10 Ft length×2.75 Ft width×2.96 Ft height
  • 26 Ft total machine length
  • 2 Ft×2 Ft is the maximum size of the tile
  • 100mm is the maximum height of the tile
  • Production capacity:
    Interlocking paving blocks of 60mm: 2000 Sq.Ft/8 hour shift
  • Tiles: 3000 Sq. Ft/8 hour shift
  • Automatic movement of rubber paver moulds

Technical specifications of Vibro Forming Concrete Interlock

  • 3 Hp power electric motor
  • 10 mm power bottom plate
  • Possess a dimension of 32” diameter x depth 16”
  • 150kg/ batch capacity
  • 40:1 ratio for reduction gear box
  • 10mm bottom plate power
  • 8mm side plate
  • Bearing SKF

Technical Specifications of 500kg Hydraulic Type Grey Mixer Machine

  • 55” Dia×16” Depth power dimension
  • Muller rotates at a speed of 16 rpm per minute
  • 12mm bottom plate thickness
  • 7.5 HP power
  • 500kg capacity
  • 750kg weight

Technical Specification For Storage and Distribution Box

  • 500 kg concrete storage capacity
  • Having dimension of 48″x height 24″ width x 48″ length.
  • The total height of 89

MINI-PAVER PLANT:

Paving block machine manufacturers in India and many other countries mainly use mini paver plants for paver production. It mainly includes a pan mixer for color mixing, a concrete mixer with hydraulic hopper, two vibro forming tables. It has 8mm plate with 3000 drill holes and a 3 phase motor attached with it. It also includes three vibro forming tables and other interested accomplices. With these machines, we can produce a large number of paving blocks in various colors, shapes, and patterns. The tile making machine is involved with the automatic movement of the rubber mould. The important parts of this machine are paver mixer machine for the color layer mix and a hydraulic muller type grey mixer with the hydraulic hopper. For efficient production advanced technical assistance is also provided along with these machines.

interlocking tiles making machine

The Requirements For Mini Paver Plant Machinery

  • Vibro Forming Table(2 NOS)
  • Concrete Mixer With Hydraulic Hopper(1 NOS)
  • Pan Mixer For Color Mixing(1 NOS)

Technical Specifications For Tile Making Machine

  • With approximately 3000 drill holes for 8mm plate
  • Production capacity
    Tiles: 3000 Sq. Ft/ 8 Hour Shift
    60mm interlocking paver molds for 2000 sq.Ft/8 hour shift
  • 10 ft length x 2.75 Ft width x 2.96 Ft height are machine dimensions
  • 1.5 HP 3 phase motor and with 2 numbers
  • Top plate with thickness 8mm
  • 3 working tables
  • 26 Ft total machine length
  • 2 Ft x 2 Ft is the maximum size of the tile
  • 100mm is the maximum height of the tile
  • Automatic movement of a rubber mould

Technical Specification for 150kg Pan Mixer Machine For Color Layer Mixer

  • It has 150kg/batch capacity
  • 40:1 is the ratio of reduction gear system with 3 Nos
  • 32” dia x depth 16” is its dimension
  • Bottom plate with 10mm power
  • 3 HP electric motor power
  • 8mm side plate

Technical Specifications For 500kg Muller Type Grey Mixer Machine

    • 55” Dia and 16” Depth power dimensions
    • 500kg capacity
    • 7.5 HP power
    • With a speed of 16 rpm, the muller rotates per minute
    • Bottom open type gear box system
    • 12mm bottom plate thickness
    • 750kg weight
    • 10mm side
    • SKF bearing

automatic brick making

FULLY AUTOMATED PAVER PLANT:

these are the third type of machine widely used by paver mould suppliers. As it is fully automated this will helps to reduce manpower to a great extent and favours easy and enjoyable working atmosphere. This automatic machine helps in saving money and also prevents duplication of material handling. Thereby it generates a rapid increase in the production. It helps to produce well structured and fully finished products and delivers the finest quality product at the end result.

JR Rubber Industries is a well known ISO 900-2015 leading company known for manufacturing and exporting of finest quality rubber moulds for paver block design and designer tiles in Thailand, designer tiles in Cambodia and in many more countries as well as per the requirements of the customers. Vibro forming paver making tables and rubber moulds which are recently introduced into the market placed a new path for interlock paving blocks and tiles. The paver blocks produced by this technology is far impressive than the paver blocks which are produced by convention methods.

All over the world the rubber mould for paver block manufacturers turn into the eminent practice for the tile and paving block production industries. On this method paving tiles industries had experienced higher enlargement in demand. A high frequency and low intensity make the brick flawless about the resolution, endurance, and its elegance. Finest quality of tiles and blocked turns to be the latest trend in paver production in today’s market.

Due to the infirmity in its product perfection and presentation, the paving blocks and tiles was trailing the previous pace. Its production beauty and the ambience makes a soaring customer preference for this product. Its products were introduced and expanded worldwide steadily.

For many years we are the exceptional suppliers of rubber products with diverse product assemblage. By understanding the evolution of the rubber mould used for paver block manufacturer, JR Rubbers have concentrated on the production, marketing, and export of this product. Ours is a precursor organisation occupied in the production of high quality rubber moulds since 1989. We have supplied our products more than 1500 companies all over India. Our exports have been developed into more than 25 countries and hold firm trade with countries in Indonesia, Africa, GCC, Malaysia, Vietnam etc.

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Do’s And Don’ts Of Paver Blocks Installation

 

paver block design

Paver block installation can be a real problem if you don’t know where or when to start the construction of your pavement. There are things that you must do to make your paver blocks strong like interlocking paver mould, which can provide you with a strong foundation and stability for your paver block design.

Then there are things that one must not do, the  “Don’ts” not to follow while installing a paver block, for example, one cannot use lightweight paver blocks for their parking tiles, as due to the constant heavy weight vehicles the lightweight pavers may break. One must use paver forms which are heavy and have good quality.

If one follows the Do’s and Don’ts pavement installation, one can make sure to have a strong and durable paver design, that can serve one for a long time. If you hope to have a strong paver block design make sure to follow the list below:-     

1)Don’t Cut the Corners

Mark all the pipelines, telephone lines and all other resources available under your paver block creation, make sure that you find the proper source and area for your pavement. Rather cutting the corners right where your paver block ends, take a bit more space and make sure to widen the cut.

For example, if your pavement in 10×20 do not cut the edges at 10 or 20, but add one inch more  and cut 11-21. By doing so you are provided with a better chance to have a well-finished paver block that can provide you with a better chance to have a large and ample paver pathway.
rubber paver moulds2)Requirement of the base material

You cannot assume the amount of cement, quantity of paver blocks and other materials would come in need. So don’t do the calculation of the number of paver blocks you may need, as if you buy them before you might have to make frequent visits to the shop to buy more or either you will have many paver blocks still left with you after the paver block is constructed.

A solution to this problem is buying pavers according to the work, for the start of the project have a minimum amount of paver blocks with you, when the project is half over or the minimum amount of the paver blocks get over, consult with your contractor and purchase the paver blocks needed.     

3)Use paver molds

Many people avoid using paver molds under their paver blocks as they feel it is of no use and has a very less benefit. Not using paver molds can result in a less durable paver block design a very fragile design that can dispatch or break any moment.

If you use paver molds you can easily avoid many problems in the future related to your paver blocks, in fact you can even provide yourself with a more durable and strong paver block design that can serve you for a long period of time. By using interlocking paver block molds you can also avoid problems like weed and grass growth on your paver block.

4)Take time

One can use their maximum time on the construction of the pavement, unlike any other flooring option pavement can be laid easily.

Other than all those points there are many more points to be considered while installing paver. Many are not aware of the work involved with the installation of block paving. These factors are not mentioned to scare anyone, but still, a little planning will go a long way. Unilock or interlocking paver blocks provides a brilliant technical assistance for the better installation of pavers. You can follow the do’s and don’ts mentioned below to avoid common mistakes.

paver mould india

PRE-INSTALLATION AND PLANNING

  • Do’s- Make a reasonable drawing of the area you intend to work with

A scale drawing is helpful than a computer-generated drawing. It is said so because pencil drawing will assist with the planning on the site and also it can help with the calculation of all the materials required. Find a space to incorporate a drainage plan in your plan because many think that water will percolate down through the paving stone joints but this is actually a great mistake. For the good tuning and selection of your product and design, a good plan will help with it.

  • Don’t – Guess at the area you want to cover

To make the area bigger and bigger is the most heard complaint ever. These words are not a compliment to sell more products but many people have the problem in visualizing their job and they fail to realize that once their yard is set. Rather than an effort a small amount of materials and work is the thing only needed to make your project bigger. Lay your garden hose out to represent the perimeter of the project.

  • Do – Plan the receiving of materials

Coordinating the delivery of new materials and removing the existing material is the next stage of planning. There will a number of materials you are dealing with and all of it can add with different materials that need to be kept separate. So you should keep a plan before things go as soon as they are delivered.

  • Don’t- Overestimate the amount of work you can get done

It’s better to do larger projects over a couple of weekends, one for removing existing materials and excavation and the other for paver making and base. Hiring a company is a better choice to save your time. Even though it costs, your works can be made easier and faster if it is done so.

BASE PREPARATION

  • Don’t- Cut corners

You have to decide the design and size of the job you start with the excavation. Mark all gas lines, phones lines and also over-excavate the perimeter of the area. For example, if your enclosure is set for 20✕10 feet then you should extends your base preparation past the finished size. Paver moulds are made in such a way that the base material extend past the paved edge an equal distance of the base depth.

  • Don’t- Guess at how much base material is required

Since there are no absolute rules to determine depth a few comments on the depth of the base materials is being necessary. Driveways and walkways requires different amount of quantity for laying base. Basically, to facilitate drainage clay bases need to be dug deeper.

  • Don’t-  Locale plastic under paving application

Seeds start from the top of the cracks and work their roots down in most cases. Usage of polymeric sand can prevent weeds to a great extent. Sometimes Pavement in Qatar place a granular base with geotextile base it will work as a mechanical barrier to stabilize and stop the clay from mixing with your good sub-base materials.

plastic moulds for interlocking tiles

  • Don’t-  Compact the bedding sand

Compacting the bending sand is the most common mistake. Loose sand given in between the pavers will allow them to set and also this kind of sand will allow the tamping process to even out the top surface of the pavers.

INSTALLING THE PAVERS

  • Do- Start laying the pavers on the longest straight wall

Poured in place curbs and foundation are rarely straight. There should be even a small gap seen after the completion of the project.

  • Don’t- Hammer the pavers together

Don’t lay the pavers tightly, it may raise issues in the future. Don’t measure the gap just set them beside one another. Its better to space the stones out rather than hammering them to straighten the face.

  • Do- Use edge restraint

In spite of their use, all projects need to be restrained properly to avoid creeping around the perimeter of the area. As edge restraint are flexible they can be used to tune your design.

Here, there are lots of do’s and don’ts mentioned but while installing products in its correct way can provide a long-lasting tremendous job that you can be proud with.

 

<>Paver Block Design

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Get To Know About The Full Structure Of Bricks

Brick mold

Bricks are used as building material for pavements and construction of houses. In India, the brick mold were used only for building to fit bricks to make houses in rural India, but now with the modern architecture bricks are also used to create pathways these days in India.

It is clay that helps in the brick making in the old days, but now there are bricks made of concrete, metal and many other materials. Soon the material became a decorative item rather being used only for sidewalks.

Brick making in Uganda is an art practised for a long time. The use of bricks in Uganda can be easily found as it was a rural area once bricks like fire brick, half bricks and quarry tiles are most of the bricks uses in Uganda. There were times when bricks were cheap when bricks were the only type of floor tiles and wall tiles we had in our house.

Bricks are used by most construction industry as it the most durable and affordable material, different types of bricks offer you with different types of benefits, used for different purpose and according to the job.

Types of Bricks-

  • Common Burnt clay Bricks


    Pressing molds helps to create common burnt clay bricks. Dried and then burned in a kiln. These are the most found common bricks, they are mostly used for building and are not the type of bricks that you would use for decoration.     

  • Sand-lime Bricks


    Sand mixing with fly ash and lime with a chemical process helps you create a sand-lime bricks. Later the mix is shaped into a brick which is used for construction compared to clay bricks having a grey colour compared to the usual red, no plastering is required as their shape is the same and it also offers a better durability has also established itself a strong hold brick.     

    rubber paver moulds

  • Engineering Bricks


    Manufactured in very high temperature, unlike other bricks. These engineering bricks offer you durable bricks that provide you services like water absorption, limit strength and more. Mostly used for the construction of tall skyscrapers and buildings, with all these benefits you should know that it is also costly compared to other bricks.     

  • Concrete Bricks

    In India concrete paving stones and bricks are found much more compared to other, made with solid concrete and found most common brick for house builders.Unlike, other bricks you don’t get a fixed colour, you got options on concrete bricks, the color that you can select while the production of the concrete brick.
  • Fly ash Clay Brick

    These bricks are used less as they tend to pop out or get loose when they come in contact with water or moisture.Why is brick construction getting more popular nowadays?
  • Providing you with many options in colour, size, design and type, bricks provide you with an aesthetic approach
  • Unlike tiles or other materials, brick proves to be more durable and strong for a long period of time and is easy to maintain.
  • Release and absorb the moisture is one of the most important advantages of bricks, controlling the room temperature inside the infrastructure.
  • Provides you with a fireproof wall which is good for your safety.
  • If the bricks are kept properly then they can keep you away from sound pollution for sure.
  • Compared to other construction accessories, bricks can provide you with fewer maintenance charges which will help you save money and time.
  • Bricks are said to be the most durable and strong material ever made by a man, so you are assured with the best material which is strong and will provide you with a long-term service.
  • When compared to other materials bricks can exhibit above the natural thermal insulation. They can maintain and regulate interior temperatures due to their ability to absorb and slowly release heat. When compared to wood this can save more than 30 percent of energy.
  • Brick bears as an excellent wear resistance.

    block paving

What are the common properties of bricks?

The main properties of bricks are thermal, mechanical, durable, and physical properties.

  • Physical properties of brick

Physical properties of brick include size, shape, colour, and density. Let’s check out this in detail:

(i) Size

In the same country, the size of brick used in construction varies from place to place and country to country. Paver blocks in India suggests that an ideal brick will have a standard size of 19×9×9 cm.

(ii) Shape

Bricks generally have well defined and sharp edges. Usually, an ideal brick has a rectangular shape. While making block mold the surface of bricks is regular and even. However special purpose bricks can be either cut or manufactured in many other shapes. Generally, these are the modifications of rectangular shapes.

(iii) Colour

For color mixer red is the most common colour of building bricks. Sometimes variations may occur from deep red to light red to purple and buff. Over burnt bricks are recognized by very dark shades and also yellow colour indicates under burning.

(iv) Density
Depending upon the used clay type and the method of brick moulding like stiff-mud, hard-pressed, soft-mud etc the density varies.

  • Mechanical properties of bricks

Flexure strength and comprehensive strength of bricks are included in this category.

(i) The comprehensive strength of brick

When bricks are used in load-bearing walls this is the most important property. The degree of burning and composition of clay is the determining factor of comprehensive strength. While considering load-bearing walls this is the most important properties of bricks.

(ii)  Flexure Strength.

We usually say that common building brick shall not be less than 10 kg/cm2 because bricks are used in situations where bending loads are possible in a building. Bricks hold sufficient strength against oblique loads.  

plastic moulds for interlocking tiles

  • Thermal properties of bricks

Other than strong and hard an ideal brick also provide an adequate insulation against cold, noise, and heat. Density and porosity are directly proportional to heat and sound conductivity of bricks. Since heavy and dense bricks conduct sound and heat at a greater rate they have a poor acoustic and thermal insulation qualities. All for this we suggests that bricks should be of enough strength, light-weight, and possess adequate insulation.

  • Durability of bricks

Durability decides the maximum time in which bricks remain unaltered and strong when used in construction. Automatic brick making is also quite popular nowadays because experience has been proved that properly manufactured bricks are the most durable form of the material of construction, that is they remain for hundreds of years. Durability mainly depends on efflorescence, absorption value, frost resistance.

(i) Absorption value.

Absorption value is completely related to the porosity of the brick. Actually, porosity is the ratio of the volume of pores to the volume of gross of the sample of the substance. Mainly this absorption characteristic of bricks affects their quality in many ways. They are:

  • When the porosity is high the material becomes less solid, hence the strength will be reduced.
  • Water-related defects like frost-action and efflorescence are the outcome of higher absorption.
  • This will also lead to deeper penetration of water which in turn will lead to dampness.

(ii) Frost Resistance.

Frost action is a common phenomenon in cold climate, this is because bricks are quite porous materials. So that it should be protected in areas having rain to minimize absorption.

(iii) Efflorescence.

In humid and hot climates contorting and a withering process of bricks is a common process. The surface of bricks get covered with grey or white patches of salts and these are present in the original brick clay. Salts get easily dissolved when rainwater penetrates into the bricks. Evaporation starts soon after the rain. Along with water the salt move out and form thin encrustations on the bricks surface. Sulphates of calcium, sodium, potassium, and magnesium are the common salts precipitated during efflorescence. This is the reason why great emphasis is laid while testing the chemical composition of the clay for the block paving of brick manufacturing.

Bricks are the only type of construction building that provides you to shape them according to your wants, you won’t have to buy more materials and waste the left over. So if you have plans to construct something you wish according to your design, I suggest you to try bricks as per your construction material with the strong brick moulds from JR Rubbers.

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All you need to know about, Concrete paving stones.

parking tiles

Houses have transformed from being just a roof to the identity of those who live in it, how well maintained and beautiful these house are, it will help you understand the person who lives in it. The floor tiles, wall tiles and even parking tiles on your car porch can give others a glimpse of your lifestyle.

Having a backyard or some free space in your home can look a bit odd and may affect the beauty of your house. Here’s where concrete stones can build you a beautiful sidewalk, patio or even a good-looking driveway

Being more colorful then brick and more durable than asphalt, concrete paving stones come at a cheaper rate as well. Concrete kerb stones are most used, as they have a durability and quality that stays long with you.

rubber paver moulds

There are mostly two types of concrete pavers, interlocking and architectural. Interlocking paver blocks offer you a better result they are more durable and strong every time, no matter what situation or climate, they stay attached. While architectural paver blocks they are thinner compared to their interlocking kin pavers, they cant stand heavyweights so are avoided by more clients.

Interlocking Pavers.

A better uniform joint is stiff because its made of concrete mix and good for all use including driveways.

Architectural pavers.

It has no edge space, molded from wetter concrete to resemble stone and is not multi purposeful, neither can be used for driveways.

Interlocking concrete pavers offer a lifetime of durability for your project, it provides you with a long-time service. They can be used anywhere at any time, runways, patios, outside and inside your house also, they are stylish enough to keep your house an eye candy for a long time.All the maintenance you would need is just sweeping or cleaning them once in a week, which shows they are easy to maintain.

paver productions

Here are some of the pros of concrete pavers

1.Easy installation

With the introduction of paver block machine in India, its easy to install your concrete pavers by yourself, if you have a project that is small in size I suggest you install the pavers yourself and if the project is big take help from the professionals. It helps you save time and money.

2.Slip-resistant

Once rainy season arrives, your yard tiles turn into water park with all the water and slippery. Concrete pavers provide you with a slip-resistant flooring for your safety.

3.Resilience

Unlike asphalt or poured concrete pavers, Concrete paver blocks provide you with the resilience that can help you fix the broken ones easily. Concrete pavers don’t really break allot unless something really heavy falls on them, even if they break all you have to do is take it out, then fix or replace the broken one.

4.Water resistance

Do you remember the way you used to swipe your tile each time it got wet that will never happen with a concrete paver block. If the concrete paver block is branded and suits the high level in the durability test,You can make sure that you paver block would be water resistant, all you have to do is ask or check while buying you concrete paver block.

plastic moulds for interlocking tiles

5.Low cost

Compared to other flooring accessories, concrete paving is found to be more effective and less expensive. They provide you with a better and durable flooring in a cheaper price, which is a reason why concrete paving blocks are found to be in high demand.

6.Many Shapes and designs

Concrete paver blocks provide you with more option in designs and shapes for your paver project. Which actually is good unlike other options in floor accessories you find yourself with more options and better ones.

These are some of the benefits of having a concrete paver block as an option in your floor accessories.   

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Easy solution for old pavement problems.

interlocking paver blocks

Although interlocking paver blocks are strong and durable for a long period of time, they may have certain cons or problems in them in the future that is in 5-6 years. If you are using wood, stone or tile as an option for your floor tiles or wall tiles, then I am sure that you will find a defect every now and then for these type of decorative accessories.

But in the case of pavement, problems only occur very rarely, and with solutions like interlocking paver molds or better quality of paver block designs all these problems can be easily dogged or solved in the mere future.

Problems and solution for old paver blocks.

1)Weed

It’s impossible for weeds to grow under paver blocks, as the soil and other factors like sunlight and water is impossible to reach under, but however after a period of time, the weed seeds can adore at the sides of the paver blocks, as after a period of time of 5-6 years, these joints start to create flow between them, which results in weed growth.

rubber paver moulds

Today’s day there are sand stabilizing compounds and polymeric materials available in the modern construction market that can provide with a better joint for your pavement and if you appoint an expert constructor like JR Rubbers, your paver blocks will remain strong for a long period of time.

2)Mispositioned

If you use pavers as a parking tiles option, you might find out many paver blocks are stepped in or either has gotten loose, due to the weight and the frequent movement of your vehicle on them, which can result in a very annoying design and the noise is unbearable.

pvc tiles manufacturer india

Nowadays contractors who take up the construction of the driveway with paver blocks, know how important these paver blocks are and what significance they have. Contractors make sure that they dig right and sufficiently for your pavements foundation so that they can be used for a long period of time. The use of better quality and durable paver blocks are available in the market, the use of strong paver blocks can provide you with the least chance of a mismatch or mispositioning of paver blocks.

3)Ants

Just like other problems are natural, this is a natures creature who provides us with a problem. Old paver blocks often are seen to be with an ant whole or with an ant kingdom on them. Which is considered to be ugly, with all the sand and ants running around.

As mentioned above all the new sand stabilizing and polymeric sand, can not only provide you with a better chance to have a strong joint but can also provide you with a better chance to keep the ants out.

4)Tire marks.

Having tire marks on your paver design can be artistic if you like to have a busy or race car design for your paver block. The tire marks are those stains that remain on your paver block due to the frequent use of your car or due to harsh parking people do on your pavement.

plastic moulds for interlocking tiles

Tire marks or stains are not seen as a big problem these days, with the introduction of stainless paver blocks and easy to clean chemical products that can provide you with a lotion to clean your paver blocks and keep the spark alive in them.

5)Colour fading

While paver’s offer you a wide range of options in shape and design’s you get a lot of option in the color type you wish to have, but soon the design and the color indeed do fade away, due to the frequent people walking over them and due to the climate or different temperatures.

Fade-resistant paver blocks are available today in the market, that can take a very long period of time to fade away. With the introduction of various chemical coating over your paver tiles can provide you with the best fade resistant option.

These are the following Solutions for the problems one face with paver blocks and which can be easily solved.

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Springs & Paver Blocks

 

pavement

Spring is considered to be the rebirth of all those trees and flower’s who lost their blooming capability during the winters. Spring provide those plants and trees a chance to bloom again, so how does a beautiful season like this affect your pavement?

Well before the introduction of interlocking paver forms, there used to be a certain gap between the pavers in their foundation. These gaps during the spring season allow these weeds and grass samples to grow between them.

As now paver blocks are used as floor tiles and parking tiles, weed or grass growing from them won’t look neat or clean in fact, many people wish to avoid such a factor on their paver blocks.

The following are the tips to provide you with a well maintained paver block’s during the spring season.

rubber paver moulds 1)Inspect paver blocks

You can always inspect your paver blocks from time to time, have you noticed due to the lack of proper construction or avoiding the use of interlocking paver blocks, after a period of time you start to notice certain gaps between your paver blocks, which will indeed increase in a matter of time.

These gaps can prove to be a real problem for your paver blocks during spring, from these gapes the weed and grass would grow. So if you maintain them or keep an eye on your paver block by facing them you would have a weed or grass free paver design during spring. One must find the reason why there are these gaps, sometimes due to the improper construction or due to seasonal change these gaps may occur.

2)Deformation
Deformation is a problem faced by many paver owners, who say that their design does not have a strong foundation or often tend to split break. Paver blocks that have no strong foundation do have a lot of gaps between them which tends to increase your chances to find substances like weed, grass or plants on your pavement.

To avoid deformation you have to make sure that you start with a good construction at the first point of your pavement. A proper layout, the design, the base layout you set and the quality of layout you use, these all factors can provide you with a better chance to avoid deformation in future.

If you avoided the above ideas while constructing your paveblock, don’t worry, paver blocks are so flexible that they can provide you with the same deformation precautions even after the paver blocks are laid.With the introduction of interlock paving moulds into the industry, problems like deformation has become less.

plastic moulds for interlocking tiles

3) Stains
Make sure that your pavement is always stain free, you might have dropped some paint, juice or food on your paver, ignoring those stains can prove to be a big problem. As these stains may result in birth of fungus or other problems on your paver block.

So make sure that you go through these stains and marks clean them properly as it can provide you with a clean and problem free paver blocks.  

4)Sealing
To avoid problems for your pavement during the spring season, you can opt for sealing if you wish to have a better glow and grip for your paver blocks. Although paver blocks are considered to have very low maintenance cost, but providing sealing to your paver block once in 2 years won’t do much harm to your budget, will it?

5)Joint sand
As mentioned above, after a period of time there would be some gaps visible on your paver block these blocks would result in weed or grass formation on your paver block. When air, water and sunlight get through these gaps, then only this occurs. Joint sand filled in these gaps can provide you with a better chance to stop plant formation or any other problem. Once joint sand is placed in a paver gap, this will result in the joints of paver to get more strong and durable.      

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