Category: machineries



Get to know about paver plant production in Kenya

paver productions

Kenya is an infamous African country known as greater horn of Africa. Kenya is also the largest economy in the eastern and central region of Africa. Having a large agricultural sector, Kenya is known for their tea and coffee export and fresh flowers are a fast-growing export. Even between the restless political and economic issues in and around Kenya, they manage to show a major progress in their economic and personal growth. There were many appreciate movements and inventions happened from Kenya which is praised by world leaders. Kenya also considered to be a growing African country with a lot of innovations and country is thriving to go pass their poverty and become in the list of a developed country. Being a country that surrounded by poverty for a long time, it will be a great achievement to come across all the obstacle and become a member of developed nations.

rubber paver mould

Kenya considered to be a potential African country is also a potential client for our paver productions. Hence, we ensure that we have our experienced and skilled expert engineers and technicians available in Nairobi so that all the fabrication of machinery and paver production of plants support anywhere in east and central Africa. To keep up our standard of work and maintain quality in our production, we have provided a complete and effective know-how on paver productions and trained the productions workers for the best and quality commercial production.  Having a strong base in Africa, Kenya is among the 10th African country where we established our cover block productions. The other countries we have our plants in Africa are Tanzania, Rwanda, Uganda, Somalia, Somaliland, Zambia, Malawi, Niger, and Nigeria. As we provide paver production all around the world, Africa is our strong base and our main showcase achievement.

As we already mentioned Kenya is among the 10th African country where we established our paver plant. This plant in Nairobi is also considered to be a hub to provide our services anywhere in East and Central Africa. Hence we provide a complete manufacturing support from Nairobi to all over Kenya and further to Africa. rubber block suppliers, PVC tile moulds, block mould, paver mould, etc are the few paver production services, we are providing from Nairobi. Here we are explaining a few of our major production and its making.

paver mould making machine

MINI PAVER PLANT

Mini Paver plant is paver/tile production which multitasking specifications. It is a high-performance paver plant with the capability of performing a large variety of task in the field. This plant has the capacity to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

This machine consist of

  • 2 VIBRO FORMING TABLE,
  • which can technically be specified as approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the file size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet/8 hour shift for tiles with automatic movement of rubber moulds and 2000 square feet/8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of the 150kg batch with a total volume of 200-litre capacity.
  • Having a power of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of the dimension of 32” dia*depth 16”
  • Reduction gearbox system with a proportionate ratio of 40:1

HYDRAULIC MULLER TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • A 500 km weighted Hydraulic Muller type Grey Mixer machine.
  • This machine is particularly used for the concrete mixing process with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper has a capacity up to 400 litres.
  • Featured with 7.5 horsepower and 750 KG and have a diamond of 55” Dia, 16” depth.

    automatic paving machine in kenya

SEMI MECHANISED PAVER PLANT

Semi paver plant used for the production of paver and tile production. This machine can offer a high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers pant with a capacity of 9000 to 10000 moulds/8 hour shift.

This machine consist of

  • 2 VIBRO FORMING TABLE,
  • which can technically be specified as approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the tile size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet/8 hour shift for tiles with automatic movement of rubber moulds and 2000 square feet/8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING consist of

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of the 150kg batch with a total volume of 200-litre capacity.
  • Having a power of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of the dimension of 32” dia*depth 16”
  • Reduction gearbox system with a proportionate ratio of 40:1

HYDRAULIC MULLER TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • A 500 km weighted Hydraulic Muller type Grey Mixer machine.
  • This machine is particularly used for the concrete mixing process with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper has a capacity up to 400 litres.
  • Featured with 7.5 horsepower and 750 KG and have a diamond of 55” Dia, 16” depth.

automatic brick making
FULLY AUTOMATIC MACHINE

The fully automatic machine is a great lifesaver for business as it reduces manpower and increases the efficiency by producing 25000 wet cast paver/day. Ist automatic paver creation will prevent the duplication and waste of material handling which confirms the right use of resources. This plant introduced for the first time in the world and this is the most renowned machinery manufacturer in India.

Here are a few features of the fully automatic machine.

JR rubber industries having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years, JR is standing on top and high in the field of paver creation. We have Mini, Semi, Fully automatic saver plant that provides an option to build the different level of moulds with high quality. All the moulds we create are of utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver mold production.

  • Appear with a non-static and anti-static inner layer
  • Rubber moulds deliver the finest quality products in paver production
  • There is no deformation in shape
  • There is the requirement to wash the molds, still, it will keep the shape intact
  • Strength and durability similar to automobile tires
  • Our products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products.

 

<>Paver Production

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Top Beneficial Machinery For Paver Production

Vibrofoming tables

Leveraging our refined manufacturing facility, we take up the challenge to design and develop a first-rate quality range of paver block making machines. Noted for their ideal performance and efficiency, these are highly used in construction industry. We offer different ranges in sizes and specifications to meet the motley requirements of clients. JR Rubber Industries uses Semi-Mechanised Paver Plant and Mini Paver Plant for paver block production. Now, let us take a deep look into it.

automatic brick making

SEMI-MECHANISED PAVER PLANT:

As compared to Mini paver plant, semi-mechanised paver plant possess more production capacity. This machine is well integrated with two pan mixers used for colouring, conveyor belt, four vibro forming tables, concrete mixer with hydraulic hopper and a distribution box. This vibro forming concrete tile making machine is designed in 8mm plate with 3000 drill holes. It is embedded with two 1.5 HP 3 phase motor with three Vibrofoming tables and all other attentive extras.

The color mixer machine used for the color mixer in Turkey have a production capacity of 150kg per each batch and high standard 3HP electric motor for power supply. With a production capacity of 500kg per batch with a hydraulic hooper the hydraulic muller type grey mixer machine sands ahead from others. With all other concerned necessary accessories, the conveyor nylon Conveyor belt has a size of 20ft and with a 3 HP motor. Rubber paver mould concrete casting in Cambodia and many other countries are using this particular machinery features.

brick making

The Requirements For The Semi-Mechanised Paver Plant Machinery

  • Vibro Forming Table(4 NOS)
  • Pan Mixer For Color Mixing(2 NOS)
  • Conveyor Belt(1 NOS)
  • Concrete Mixer With Hydraulic Hopper(1 NOS)
  • Storage And Distribution Box(1 NOS)

Know About The Technical Specifications of Tile Production

  • 8 mm plate with approximately 3000 drill holes
  • 3 phase motor with 1.5 HP and with 2 Nos
  • Top plate thickness 8 mm
  • 3 working table and all other solicitous accessories
  • 10 Ft length×2.75 Ft width×2.96 Ft height
  • 26 Ft total machine length
  • 2 Ft×2 Ft is the maximum size of the tile
  • 100mm is the maximum height of the tile
  • Production capacity:
    Interlocking paving blocks of 60mm: 2000 Sq.Ft/8 hour shift
  • Tiles: 3000 Sq. Ft/8 hour shift
  • Automatic movement of rubber paver moulds

Technical specifications of Vibro Forming Concrete Interlock

  • 3 Hp power electric motor
  • 10 mm power bottom plate
  • Possess a dimension of 32” diameter x depth 16”
  • 150kg/ batch capacity
  • 40:1 ratio for reduction gear box
  • 10mm bottom plate power
  • 8mm side plate
  • Bearing SKF

Technical Specifications of 500kg Hydraulic Type Grey Mixer Machine

  • 55” Dia×16” Depth power dimension
  • Muller rotates at a speed of 16 rpm per minute
  • 12mm bottom plate thickness
  • 7.5 HP power
  • 500kg capacity
  • 750kg weight

Technical Specification For Storage and Distribution Box

  • 500 kg concrete storage capacity
  • Having dimension of 48″x height 24″ width x 48″ length.
  • The total height of 89

MINI-PAVER PLANT:

Paving block machine manufacturers in India and many other countries mainly use mini paver plants for paver production. It mainly includes a pan mixer for color mixing, a concrete mixer with hydraulic hopper, two vibro forming tables. It has 8mm plate with 3000 drill holes and a 3 phase motor attached with it. It also includes three vibro forming tables and other interested accomplices. With these machines, we can produce a large number of paving blocks in various colors, shapes, and patterns. The tile making machine is involved with the automatic movement of the rubber mould. The important parts of this machine are paver mixer machine for the color layer mix and a hydraulic muller type grey mixer with the hydraulic hopper. For efficient production advanced technical assistance is also provided along with these machines.

interlocking tiles making machine

The Requirements For Mini Paver Plant Machinery

  • Vibro Forming Table(2 NOS)
  • Concrete Mixer With Hydraulic Hopper(1 NOS)
  • Pan Mixer For Color Mixing(1 NOS)

Technical Specifications For Tile Making Machine

  • With approximately 3000 drill holes for 8mm plate
  • Production capacity
    Tiles: 3000 Sq. Ft/ 8 Hour Shift
    60mm interlocking paver molds for 2000 sq.Ft/8 hour shift
  • 10 ft length x 2.75 Ft width x 2.96 Ft height are machine dimensions
  • 1.5 HP 3 phase motor and with 2 numbers
  • Top plate with thickness 8mm
  • 3 working tables
  • 26 Ft total machine length
  • 2 Ft x 2 Ft is the maximum size of the tile
  • 100mm is the maximum height of the tile
  • Automatic movement of a rubber mould

Technical Specification for 150kg Pan Mixer Machine For Color Layer Mixer

  • It has 150kg/batch capacity
  • 40:1 is the ratio of reduction gear system with 3 Nos
  • 32” dia x depth 16” is its dimension
  • Bottom plate with 10mm power
  • 3 HP electric motor power
  • 8mm side plate

Technical Specifications For 500kg Muller Type Grey Mixer Machine

    • 55” Dia and 16” Depth power dimensions
    • 500kg capacity
    • 7.5 HP power
    • With a speed of 16 rpm, the muller rotates per minute
    • Bottom open type gear box system
    • 12mm bottom plate thickness
    • 750kg weight
    • 10mm side
    • SKF bearing

automatic brick making

FULLY AUTOMATED PAVER PLANT:

these are the third type of machine widely used by paver mould suppliers. As it is fully automated this will helps to reduce manpower to a great extent and favours easy and enjoyable working atmosphere. This automatic machine helps in saving money and also prevents duplication of material handling. Thereby it generates a rapid increase in the production. It helps to produce well structured and fully finished products and delivers the finest quality product at the end result.

JR Rubber Industries is a well known ISO 900-2015 leading company known for manufacturing and exporting of finest quality rubber moulds for paver block design and designer tiles in Thailand, designer tiles in Cambodia and in many more countries as well as per the requirements of the customers. Vibro forming paver making tables and rubber moulds which are recently introduced into the market placed a new path for interlock paving blocks and tiles. The paver blocks produced by this technology is far impressive than the paver blocks which are produced by convention methods.

All over the world the rubber mould for paver block manufacturers turn into the eminent practice for the tile and paving block production industries. On this method paving tiles industries had experienced higher enlargement in demand. A high frequency and low intensity make the brick flawless about the resolution, endurance, and its elegance. Finest quality of tiles and blocked turns to be the latest trend in paver production in today’s market.

Due to the infirmity in its product perfection and presentation, the paving blocks and tiles was trailing the previous pace. Its production beauty and the ambience makes a soaring customer preference for this product. Its products were introduced and expanded worldwide steadily.

For many years we are the exceptional suppliers of rubber products with diverse product assemblage. By understanding the evolution of the rubber mould used for paver block manufacturer, JR Rubbers have concentrated on the production, marketing, and export of this product. Ours is a precursor organisation occupied in the production of high quality rubber moulds since 1989. We have supplied our products more than 1500 companies all over India. Our exports have been developed into more than 25 countries and hold firm trade with countries in Indonesia, Africa, GCC, Malaysia, Vietnam etc.

<>Vibrofoming tables

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VIBROFORMING TABLES FOR PAVER PRODUCTION

There are mainly three kinds of machines with vibroforming tables that are used for paver production, which helps to produce a different paver block design in various shapes, colors and patterns. Namely :

1. Mini paver plant

2. Semi- mechanised paver plant

3. Fully automatic paver plant

automatic paving machine

Mini Paver Plant : Mini paver plants are mainly used for paver production, which includes two vibroforming tables, pan mixer for color mixing and a concrete mixer with hydraulic hooper. It has an 8mm plate with 3000 drill holes approximately and a 3 phase motor attached with it. Apart from this it also includes three vibroforming tables and other concerned accessories.

A large number of fully finished paving blocks can be produced from these machines in different colors,shapes and patterns. The vibroforming concrete interlock or tile making machine is involved with the automatic movement of the rubber mould. This particular machine includes certain important parts that are, Hydraulic muller type grey mixer with hydraulic hooper and a paver mixer machine for the color layer mix. The advanced technical assistance are also provided along with these machines for efficient production.

interlock making machine in bahrain

Semi-Mechanised Paver Plant : Semi-mechanized paver plant has more production capacity as compared to the Mini paver plant. This machine is well structured with four vibroforming tables, two pan mixer for color mixing, concrete mixer with hydraulic hooper, conveyor belt and a distribution box. The vibroforming concrete tile making machine is designed in 8mm plate with 3000 drill holes approximately. It has two 1.5 HP 3 phase motor with three vibroforming tables and all other concerned accessories.

The color layer mixer machine have a production capacity of 150 kg per each batch and high standard 3hp Electric Motor for power supply. The hydraulic muller type grey mixer machine has a production capacity of 500kg per batch with a hydraulic hooper. The conveyor nylon Conveyor belt has a size of 20ft and with a 3hp motor and all other concerned accessories which are necessary. Rubber tiles manufacturers in India and many other countries are using this particular machinery features.

Fully Automatic Paver Plant : The fully automatic paver plant helps to reduce manpower and effective utilization machinery resources, which helps in ease of operation and provides enjoyable working atmosphere. This particular machine helps in Avoiding duplication of material handling and make it more easy. The use of fully automatic machines helps us to save a lot of time and thereby generates a rapid increase in the production. Vibroforming paver making helps to produce a well structured and fully finished products and it delivers finest quality products as the end result.

Vibroforming Paver Making

Vibrofoming tables

Vibroforming tables have a huge capacity to produce standard products by using high grade raw materials. This particular machine has a high efficiency and less maintenance. It is supported by a capacious infrastructure with a precision-engineered assortment of vibroforming tables. Apart from the usage in paver production, which is also used for packaging, product settling and compaction of containers moulds in diverse industries. Patrons can avail a high range of products in various sizes,grades and dimensions as per their detailed specifications.

Some of the features are:

  • Maintenance Free
  • Easy Operation
  • User Friendly Appearance
  • High Efficiency    

It has a production capacity of 3000 sq.ft in an 8 hour shift for tiles and for interlock paving blocks it is 2000 sq.ft per 8 hour shift. The movement of the products through vibroforming tables is processed automatically with a well sorted technical assistance. A large variety of Parking tiles and Floor tiles can be produced by using these machines with demanding quality. We can produce any kind of paving blocks in any shape with the help of well equipped machinery features, which ensures high durability.

<>interlocking paver blocks

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